Tubes are not glowing

[fullheadofnothing]

The lockwasher should be between the flat washer and the nut. They are not there.

In the first picture, zoomed in over the the transistor, there is an extra lump visible between the screw head and the transistor tab.

[Paul Birkeland]

From the top-down shot that you posted, it looks like there are washers that aren't where they are supposed to be. 

Go back to the first photo on page 15 of the Speedball manual, then look at your boards just to be sure.

[zlib]

Wow, looks like that's it! I tried to measure the voltages without the screw, nut and washers on heatsinks and the voltages look nearly perfect! All LEDs on boards are glowing too. I will try to move fiber washer from nut side to screw head side.

[zlib]

I tightened the screws on heat sinks but after about a minute the LEDs turned off and my voltages returned to previous low values everywhere. About that fiberwasher... It is not actually a fiber, it is a platic one but it doesn't conduct the current, right? I don't remember now if I had fiber washers in speedball kit or not but those plastic ones are the ones I have now anyway. Is it a problem?

[Paul Birkeland]

The plastic washers are insulators.  If they aren't in properly, they can't insulate.

[zlib]

I rolled up the screws with cotton thread and now my meter shows nothing between the screw and middle leg of TIP-50 transistor. The voltages seem OK too, all LEDs are glowing (but the LEDs on small PC boards are glowing less than the others).
Now I have the noise in left channel. The noise changes in time... When I turn the amp on I hear loud noise in left channel, after about 10-15 seconds it sounds way more quiet (some people don't notice it at all at this stage) and then it produces BOOMs occasionally. The noise is not related to the volume level. Once again the only potential problem I see is that 2N2222A transistor which was soldered without leaving the space between transistor body and PC board. I tried another 12AU7 but the noise is still present. Could you help me, please?

[richmi]

Hi,

Your solder joints look rather matte and convex; they should be shiny and concave. Perhaps you are not applying enough heat when soldering. This can create cold joints and cause the noise you are hearing in one channel. Make sure that your iron touches all the parts to be soldered and when the lead is melted, count to three and remove your iron.

Richard

[Paul Birkeland]

I agree, cold joints will cause that kind of noise.

[zlib]

OK, I resoldered almost every joint and made some space between PC board and 2N2222A transistor's body. Now my Crack sounds very good, but during the first 30 seconds after turning on there are some noisy cracks in left channel, after that everything is normal. I measured the voltages and found the difference in voltages between terminals 7 and 9:
7 - 108
9 - 98

Is it still cold joints or something else? In the past when I had problems with left channel the terminal 9 voltage was around 118.

[Paul Birkeland]

7 - 108
9 - 98

Is it still cold joints or something else? In the past when I had problems with left channel the terminal 9 voltage was around 118.

The voltage at 9 dropping by 20V suggests that you have fixed a flaky solder joint. 

If you still have noise, there are likely still other cold joints.

[Rocketman248]

I rolled up the screws with cotton thread and now my meter shows nothing between the screw and middle leg of TIP-50 transistor. The voltages seem OK too, all LEDs are glowing (but the LEDs on small PC boards are glowing less than the others).

I would shoot an email to Bottlehead's replacement parts department and get the proper transistor mounting kit.  The thread may work for now, but that seems pretty sketchy to me.