Bottlehead Forum

Bottlehead Kits => S.E.X. Kit => Topic started by: kgoss on June 22, 2012, 08:07:11 AM

Title: Power supply bypass cap values.
Post by: kgoss on June 22, 2012, 08:07:11 AM
Hi everyone,

I'm thinking about bypassing the last power supply caps on my S.E.X. amp since that is the only recommended upgrade I have left other than the Magnequest Iron.  I have the version before the current 2.1 kit and I read in another forum thread that Paul recommends bypassing the 22uF/450V (terminals 16,17 and 36,37) as well as the 1000uF/35V (terminals 12,15 and 32,35).  My question is what uF and voltage value should I use to bypass the two stock values with?

Thanks in advance for your response.
Ken
Title: Re: Power supply bypass cap values.
Post by: Grainger49 on June 22, 2012, 08:54:03 AM
First the important thing, stay with the same voltage rating Bottlehead used or greater.  Nowhere in the SEX circuit are they using a "stock" cap that has a higher voltage rating than is needed. 

In general a bypass can be 1/100 of the capacitor value.  That is a general rule.  So for the 22uF try a 0.22uF, etc.  Try it with jumpers first and do some comparisons.
Title: Re: Power supply bypass cap values.
Post by: kgoss on June 23, 2012, 01:22:47 AM
Thanks for the advise Grainger.
I will have to reconsider bypassing the 1000uF caps then.  Fitting a 10uF cap in at the front of the amp with the C4S boards there will take some creative planning.
Its probably best to do that after the iron upgrade anyway.  I have been holding off ordering the Magnequest Iron to see if the S.E.X. 2.1 OTs will be offered as an upgrade part.

Ken
Title: Re: Power supply bypass cap values.
Post by: Grainger49 on June 23, 2012, 01:42:41 AM
Nah, try a 1.0uF or 0.1uF film.  The 100:1 ratio is just a guideline.  Or go with a 10uF and just extend the leads and put the cap wherever you have room.
Title: Re: Power supply bypass cap values.
Post by: adamct on May 17, 2013, 09:17:33 AM
Just to confirm, bypassing the 1,000uf caps is considered advisable, correct? Meaning there is some theoretical benefit to doing so, and the 1,000uf caps are not caps that are irrelevant for audible purposes?

Best regards,
Adam
Title: Re: Power supply bypass cap values.
Post by: Grainger49 on May 17, 2013, 10:53:01 AM
The amplified signal is the power supply modulated.  That said, quoting PJ, "I have never made an improvement to a power supply that wasn't audible."

So, yes, bypass the 1000uF caps.  I assume that they are in the power supply, not a signal cap, right?
Title: Re: Power supply bypass cap values.
Post by: adamct on May 17, 2013, 11:17:49 AM
Grainger,

That's my understanding from the first post in this thread, although I haven't been able to track down the thread that the OP is referring to where Paul first recommended this.

Best regards,
Adam
Title: Re: Power supply bypass cap values.
Post by: Paul Birkeland on May 17, 2013, 07:49:00 PM
I'm thinking about bypassing the last power supply caps on my S.E.X. amp since that is the only recommended upgrade I have left other than the Magnequest Iron. 

The SEX 2.1 iron will be available shortly for older SEX amps.

-PB
Title: Re: Power supply bypass cap values.
Post by: adamct on May 22, 2013, 04:49:54 PM
So......I'm an idiot. I wanted to bypass the 22uf caps with film caps. And following the 1% rule of thumb, my plan was to bypass them with 0.22uf caps. But somehow I got mixed up with some 2.2uf caps I ordered for my Quickie, and wound up ordering 2.2uf instead of .22uf. What's an order of magnitude between friends, right?  :o ::)

So here is my question: is it still possible/advisable/recommended/not-stupid to bypass the 22uf electrolytics with 2.2uf film caps, or does that somehow create a potential problem, and I need to send these caps back and get 0.22uf caps like I originally intended?
Title: Re: Power supply bypass cap values.
Post by: Paul Birkeland on May 22, 2013, 05:40:43 PM
If you have the C4S upgrade, you could try just the 2.2uF caps and no electrolytic.

-PB
Title: Re: Power supply bypass cap values.
Post by: adamct on May 22, 2013, 06:01:53 PM
Is there any reason to believe the sound would be compromised vs. having the 22uf electrolytic in?
Title: Re: Power supply bypass cap values.
Post by: Paul Birkeland on May 22, 2013, 06:11:22 PM
If we consider the RC time constant of the power supply:

We have 680 Ohms into 100uF, we have a time constant of 0.068S.

If we look at 8.2K into 22uF, we have a time constant of 0.1804S. 

A higher time constant will really shave down the noise, but at the expense of potentially dropping voltage or paying a lot for caps.  (I shoot for 0.1S under most circumstances)

8.2K into 2.2uF gives you 0.018S, which isn't stellar, but there are more dimensions to the problem than just the time constant, which is reason enough to give it a shot.  Sonically, I'd expect it to be quite good, but you may not be happy with the noise performance (which would be less of an issue with the C4S in the circuit).

-PB
Title: Re: Power supply bypass cap values.
Post by: earwaxxer on May 22, 2013, 06:11:53 PM
Hey Adam - there is no real hard fast rule with bypass cap techniques. The main thing is the synergy of the two, or three etc. When combined in parallel they just add together in value. The small value cap adds little in terms of value. You have to try them to see. I have a 2.2uf Mundorf S/O 'bypassing' a 10uf P/O in my speaker crossover. The sound was significantly improved. A 2.2uf there did add a significant value to the crossover point, but it was more than that. The very top end was better. Go figure.
Title: Re: Power supply bypass cap values.
Post by: Paul Birkeland on May 22, 2013, 06:20:20 PM
I have a 2.2uf Mundorf S/O 'bypassing' a 10uf P/O in my speaker crossover.

That is pretty significant in a crossover...

If we assume that the 10uF cap is for a first order high pass crossover on an 8 Ohm driver, you will go from a 1.99K crossover point to a 1.6K crossover point with the additional 2.2uF.

If you bypass that 10uF cap with a 0.1uF cap, you will only go down to 1.97K; this is well within the tolerance of the 10uF cap itself.
Title: Re: Power supply bypass cap values.
Post by: adamct on May 22, 2013, 06:31:27 PM
Hmmmm......I may try it, but I think I'll also order some .22uf caps as well. Any value in using the 2.2uf caps to bypass the 220uf electrolytics, or is that unlike to have any audible result?
Title: Re: Power supply bypass cap values.
Post by: Paul Joppa on May 22, 2013, 08:20:51 PM
There are no reliable "rules" about bypassing power supply caps. Sometimes they help, sometimes the hinder, and sometimes you can't tell the difference. The "1% rule" is really more like "something between 0.1% and 10%" and even then exceptions are not at all uncommon.

The only reliably useful answer is "try it and see!"

I could go into technical explanations of what can work and what can cause problems, but frankly I think there are so many effects we DON'T understand that it would be deceptive to talk of the few we DO. Just try it.  :^)
Title: Re: Power supply bypass cap values.
Post by: adamct on May 22, 2013, 08:29:24 PM
Cool. I'll try them in both positions and see how it goes.
Title: Re: Power supply bypass cap values.
Post by: earwaxxer on May 23, 2013, 03:56:23 AM
I have a 2.2uf Mundorf S/O 'bypassing' a 10uf P/O in my speaker crossover.

That is pretty significant in a crossover...

True.. I probably shouldnt call it a 'bypass' because I was combining the values on purpose to reach the 12-15uf or so that I was looking for. I perceived that there was a benefit beyond just lowering the crossover point for the ribbon tweeter. So, when I combined them I was hoping I could kill two birds with one stone (bypass benefit, and significantly lower the crossover frequency). That seems to be the case, lucky for me!
Title: Re: Power supply bypass cap values.
Post by: adamct on May 23, 2013, 04:13:55 AM
If we consider the RC time constant of the power supply:

We have 680 Ohms into 100uF, we have a time constant of 0.068S.

If we look at 8.2K into 22uF, we have a time constant of 0.1804S. 

A higher time constant will really shave down the noise, but at the expense of potentially dropping voltage or paying a lot for caps.  (I shoot for 0.1S under most circumstances)

-PB

Hmmmm. This is very helpful in understanding how you choose the values you use. Voltage affects volume, is that right? And why does increasing the time constant reduce noise? Why wouldn't it affect noise and the music signal equally? Other than cost of caps and reduced voltage, does increasing capacitance have negative effects on the sound? (I'm no longer trying to figure out what caps to install, just trying to understand how this stuff works.)

Best regards,
Adam
Title: Re: Power supply bypass cap values.
Post by: corndog71 on May 23, 2013, 04:19:18 AM
I have a 2.2uf Mundorf S/O 'bypassing' a 10uf P/O in my speaker crossover.

That is pretty significant in a crossover...

True.. I probably shouldnt call it a 'bypass' because I was combining the values on purpose to reach the 12-15uf or so that I was looking for. I perceived that there was a benefit beyond just lowering the crossover point for the ribbon tweeter. So, when I combined them I was hoping I could kill two birds with one stone (bypass benefit, and significantly lower the crossover frequency). That seems to be the case, lucky for me!

Hey Eric,
When combining caps in a speaker crossover you should try to balance the caps equally.  For instance, if you're shooting for 12uF then you should use a pair of 6uf caps and if you still want a bypass then use a .1uf.  This is the technique used by a speaker designer I follow. 

Combining a 10uf with a 2uf will cause smearing of detail.
Title: Re: Power supply bypass cap values.
Post by: earwaxxer on May 23, 2013, 04:25:18 AM
(combine equal value caps in a crossover)  - That does seem to be the 'conventional wisdom', but I have found that is not the case. I have experimented with that as well. So much for the status quo!
Title: Re: Power supply bypass cap values.
Post by: Paul Birkeland on May 23, 2013, 11:29:00 AM

Hmmmm. This is very helpful in understanding how you choose the values you use. Voltage affects volume, is that right? And why does increasing the time constant reduce noise? Why wouldn't it affect noise and the music signal equally? Other than cost of caps and reduced voltage, does increasing capacitance have negative effects on the sound? (I'm no longer trying to figure out what caps to install, just trying to understand how this stuff works.)


I'm not quite sure what you mean by voltage influencing volume.  A capacitor of the same capacitance will be larger in physical volume as the voltage increases. 

To understand the time constant, consider the noise to be a 60Hz signal, and that the RC filter is a low pass filter.  As the time constant goes up, the effective level of the filtering also increases.  If you go down far enough, you may not attenuate the 60Hz signal at all!

Title: Re: Power supply bypass cap values.
Post by: johnsonad on May 23, 2013, 01:33:51 PM
Thanks PB and PJ for helping me to understand this. Madisound has ClarityCap SA's on sale. I picked up a pair of 18uF SA's for my S.E.X. with C4S. The time constant is still high at 0.148S. Now to see if I can shoe horn them in somehow.
Title: Re: Power supply bypass cap values.
Post by: adamct on May 23, 2013, 03:32:34 PM
Paul,

Maybe I misunderstood. When you wrote "A higher time constant will really shave down the noise, but at the expense of potentially dropping voltage or paying a lot for caps", I assumed the higher time constant was due to a larger capacitor, and that the downsides were reduced voltage and the higher cost of the larger caps. And then I was trying to figure out what the implications of lower voltage would be. My understanding is that lower voltage results in reduced volume, all else being equal. But maybe I misunderstood your statement, and a larger cap does not reduce voltage, you were just saying that if you keep the cap the same size and want to reduce the noise, then you have to reduce the voltage. Is that right?

And do I understand correctly that the noise is coming primarily from the power supply, which is why it is 60Hz?

And my final question is: how/why does the cap act as a low-pass filter?

Best regards,
Adam
Title: Re: Power supply bypass cap values.
Post by: Paul Birkeland on May 23, 2013, 06:07:57 PM
Ah, you would lose voltage by increasing the R value, not the C value.

Yes, the noise is primarily 60Hz or 120Hz from the power supply, depending on the design.

If you distill your model of a capacitor down to the resistive component, your RC filter simplifies to a voltage divider.  The actual impedance to across a capacitor depends greatly on the frequency of the AC voltage, and on the capacitor itself (construction, temperature, lifetime, etc.).  This value, therefore, has its own separate name (capacitive reactance). 

If we look at a good quality electrolytic cap, the ESR at 120Hz may be around 1 Ohm.  Having a 270 Ohm resistor in series with a ~1 Ohm resistor is a giant reduction in the AC signal, but better yet would be a 500 Ohm resistor in series with the same cap (at the expense of heat and voltage loss).

Some good reading can be found here (http://www.electronics-tutorials.ws/filter/filter_2.html), under Low Pass Filter. 

-PB
Title: Re: Power supply bypass cap values.
Post by: adamct on May 23, 2013, 06:19:10 PM
Thanks for the link, Paul. I'm reading a lot, but most of it has yet to sink in. I need to read it about 5 more times and keep experimenting with simple circuits. I appreciate your patience and generosity in taking the time to answer these questions.

Best regards,
Adam
Title: Re: Power supply bypass cap values.
Post by: adamct on August 26, 2013, 06:20:32 AM
The only caps I haven't replaced or bypassed in my S.E.X. are the following:

A --- 2x 100uf 450V
B --- 2x 220uf 250V
C --- 2x 22uf 450V (currently bypassed with .22uf film caps, but see below)

With regard to (A) and (B), I initially didn't plan on making any changes to these caps, since they aren't directly in the signal path and weren't recommended changes. But I recently replaced all 3 220uf 250V electrolytics in the power supply of my Speedball'd Crack with 200uf metalized polypropylene film caps. I can't explain it, but I feel like the change is distinctly audible, much bigger than I ever would have expected. Frankly, I was really sort of shocked, since I wasn't expecting much of an audible difference. Bass seems much stronger and resolution (if possible) seemed to get even better than it was before.  Best of all, the cost was surprisingly low.

So I am now revisiting my decision to leave the 100uf and 220uf electrolytics listed above for (A) and (B) in. I've been considering replacing the 100uf electrolytics with oil-filled 100uf motor run caps, and replacing the 220uf electrolytics with 200uf metalized polypropylene film caps. I would have to mount the caps externally and run fly leads to them. The voltage ratings would be equal to (or exceed) the voltage ratings on the stock electrolytics.

My questions are as follows:

1. Putting cost aside (again, the cost is fairly minimal), is there any reason not to do this? Is there a chance the fly leads will cause problems?

2. With regard to (A), is there any reason why oil-filled motor run caps are a bad idea in this position?

3. With regard to (B) is there any reason why films caps are a bad idea in this position?

4. Again with regard to (B), are 200uf film caps sufficient, or should I use 250uf caps instead? The price difference is negligible. Or do the caps really need to be exactly 220uf?

5. With regard to (C), rather than just bypassing them (as is currently the case), I plan on replacing them with 20uf 630V film caps. Is 20uf acceptable or is the 22uf crucial?

6. Again with regard to (C), should I couple the 20uf caps with 2.2uf caps wired in parallel to get closer to 22uf in total capacitance? (I already have all of these caps, so extra expense is not an issue.)

Best regards,
Adam
Title: Re: Power supply bypass cap values.
Post by: Paul Joppa on August 26, 2013, 07:04:17 AM
[see my reply in the Smack thread as well]

Electrolytics are usually +/- 20%, sometimes even more. So a film within that range is fine.
Title: Re: Power supply bypass cap values.
Post by: adamct on August 26, 2013, 07:12:17 AM
Thanks. Out of curiosity, with regard to the 220uf caps in the S.E.X., is there any theoretical benefit to using 250uf caps instead of 200uf? Is the S.E.X. shunt regulated?

Best regards,
Adam

P.S. For the convenience of anyone looking for Paul's reply in the Smack thread, see here (http://www.bottlehead.com/smf/index.php/topic,4258.msg45580.html#msg45580).
Title: Re: Power supply bypass cap values.
Post by: adamct on August 26, 2013, 03:35:46 PM
...with regard to the 220uf caps in the S.E.X., is there any theoretical benefit to using 250uf caps instead of 200uf?

Anyone have any thoughts on the above? I can get 200uf, 250uf or 300uf caps for the exact same price, so I'm trying to figure out what I should go for.

Thanks,
Adam
Title: Re: Power supply bypass cap values.
Post by: 2wo on August 26, 2013, 05:35:03 PM
I have lost track of what caps these are. If they are the power supply filter caps. the only reason to go larger would be to reduced residual 120Hz hum. If not 200uf is probably fine, 250 if you are not sure.

It is probably time to download PSUII, and play with it...John   
Title: Re: Power supply bypass cap values.
Post by: adamct on August 26, 2013, 06:20:14 PM
Thanks for the recommendation. I just read a couple of threads on diyaudio about PSU Designer II, and it is fairly obvious I would be in way over my head. Even if I figured out how to work it (highly doubtful), I wouldn't be able to interpret the results of various simulations. Still, I'll bookmark it and play around sometime when I have more time and knowledge....
Title: Re: Power supply bypass cap values.
Post by: adamct on August 27, 2013, 02:26:58 PM
I'm going to order 200uf and 250uf, and experiment to see if there is a difference.

Separate question: for the 100uf 450V electrolytic caps, I was going to use Temco oil-filled motor run capacitors. These are rated for 440VAC. They don't provide a DC rating. The Wikipedia entry for film capacitors indicates that with a nominal AC rating of 350V, the DC rating should be 1000V. Elsewhere I've seen references to a rule of thumb that the DC rating is generaly 1.4x the AC rating.

Will the Temco 440VAC caps be OK to use in this position?
Title: Re: Power supply bypass cap values.
Post by: 2wo on August 27, 2013, 05:29:19 PM
They'll be fine...John
Title: Re: Power supply bypass cap values.
Post by: adamct on August 27, 2013, 05:34:17 PM
Awesome. Thanks!