Bottlehead Forum

Bottlehead Kits => S.E.X. Kit => Topic started by: Marcin on January 23, 2013, 03:46:44 PM

Title: Help with S.E.X 2.1
Post by: Marcin on January 23, 2013, 03:46:44 PM
Hi, I just completed assembling Single Ended eXperimenter's Kit 2.1. Amplifier seems to be producing ~70Hz humming noise coming out of headphones. I can hear the hum in both channels and the noise doesn't change with the volume. I was wondering if someone can help me with resolving this issue.

- Resistance and Voltage check is showing:-

1, ~, 198V
2, 0, 0V
3, 0, 0V
4, ~, 396V
5, ~, 197V
6, ~, 375V
7, 0, 0V
8, 0, 0V
9, 248K, 0V
10, ~, 394V
11, ~, 359V
12, 0, 0V
13, 0, 0V
14, -, 0V
15, 896, 17V
16, ~, 374V
17, 0, 0V
18, 0, 0V
19, 248K, 0V
20, ~, 393V
21, ~, 358V
22, 0, 0V
23, 0, 0V
24, -, 0
25, 897, 17V

A1, 248K, 0V
B1, 248K, 0V

A2, ~, 352V
B2, ~, 350V

A3, 685, 16V
B3, 686, 17V

A4, -, 0V
B4, -, 0V

A5, ~, 73V
B5, ~, 67V

A6, 1.19K, 2.1V
B6, 1.19K, 2.2V

A7, no response, -0.1V (value varies)
B7, no response,  0.4V (value varies)

A8, no response,  3.9V
B8, no response,  3.5V

C1, no response, -0.1V
C2, no response,  3.3V
C3, no response,  0V
C4, no response, -0.1V
C5, no response,  3.4V


- Summary of actions taken:-

  - I went through the forum and documentation searching for any similar issues - no results.
  - Replaced heater cables.
  - Replaced 10000uF capacitor with a new one.
  - Replaced volt meter batteries.
  - Heated and re-soldered all the connections at least twice.
  - Reviewed setup and direction of all the Schottky diodes.
  - Made sure that all the terminals strips and other components are correctly grounded.

  - After closely inspecting the tubes, one tube seems to be missing top vertical plate. Would it be possible that the tube was damaged during the shipping or not properly tested?

I'm running out of ideas what to check next. Any help would be greatly appreciated.
Title: Re: Help with S.E.X 2.1
Post by: Paul Joppa on January 23, 2013, 04:02:12 PM
The tube voltages are all correct, so the circuit is operating correctly and the tubes are fine.

First, let's make sure it's from inside the SEX amp. If you hear it with nothing else connected (no input device) and at zero volume, then it's probably inside the SEX amp. If removing the external source cures it, then you could have some ground current (commonly called a "ground loop").

My other thought is - I hate to say this - you may have highly sensitive, low impedance headphones. What are you using, and do you have specs for impedance and for sensitivity?
Title: Re: Help with S.E.X 2.1
Post by: Marcin on January 23, 2013, 04:06:38 PM
I can hear it with volume all the way down, and nothing else connected. I only tested it with two different pairs of cheap headphones from Apple. I didn't want to risk with any other headphones ..
Title: Re: Help with S.E.X 2.1
Post by: brianf7408 on January 24, 2013, 02:26:26 AM
I had a similar problem problem with the Crack.  All voltages checked out fine but I had a low hum in one of the channels, even present when no source was connected.  The tube checked out fine on a tube tester but when I replaced the tube the hum went away.  This was a new tube by the way.  Just food for thought.
Title: Re: Help with S.E.X 2.1
Post by: Grainger49 on January 24, 2013, 03:13:14 AM
Hum is the bane of tube aficionados.  When I built my Seduction I had hum at startup.  Then I remembered that I had kept the tubes upright on the table and knocked them over a couple of times.  This can damage the tiniest of the tube's elements.  I had some to roll in that were used ebay finds.  They were fine, as for hum, but the USSR Surplus tubes were the ones that really light my fire.

Hum can come from so many places.  Everyone should have a backup set of tubes.  But that will only cure hum in some cases. 

Ultimately my Seduction had a tiny bit of hum.  You could barely hear it when everything was on and no music playing.  But even an acoustic guitar intro would bury it.  The Eros is absolutely dead quiet.
Title: Re: Help with S.E.X 2.1
Post by: Marcin on January 24, 2013, 06:25:47 AM
The noise that I'm hearing is just way too loud - it's also also present in both channels. Besides ebay can you recommend any other place where I can buy matched pair of tubes?
Title: Re: Help with S.E.X 2.1
Post by: Doc B. on January 24, 2013, 08:33:52 AM
70Hz would be a rather uncommon frequency for noise. It is most likely 60Hz or 120Hz. Since it is in both channels it is unlikely to be a bad tube. If it is 60Hz, which is typically a softer hum, it is probably due to magnetic coupling of a nearby power transformer. Moving the amp might change the magnitude of the hum if this is the case. If it is 120Hz, typically characterized by a buzzy component, it is more likely to be a problem in the amp itself - bad ground, mis-wire, backwards filter cap, etc. Since it is in both channels it may be in the power supply circuit or a ground connection common to both channels. It might also be a ground loop having to do with the circuit wiring of your house. A cheater plug might help to rule that out.
Title: Re: Help with S.E.X 2.1
Post by: Marcin on January 24, 2013, 07:09:57 PM
Few more things tested:-
   - Cheater plug didn't help.
   - New tubes didn't help.
   - Replaced 100uF and 10000uF capacitors, no difference.
   - I agree that it might be not 70 or 60Hz. Actual noise, http://youtu.be/jrGqh8_R-so
Title: Re: Help with S.E.X 2.1
Post by: Marcin on January 24, 2013, 07:38:11 PM
Few more comments, observations and questions:-
   - Moving the amp doesn't make a difference.
   - All terminal strips seems to be grounded correctly touching the aluminium plate.
   - Everything is wired for 8 ohms.
   - The PC-3 black wire is not used?
   - 0.1uF 630V and 1.5uF 630V capacitors are not directional?
   - Accidentally melted the power switch - any pointers where I can buy a new one?
Title: Re: Help with S.E.X 2.1
Post by: Alonzo on January 24, 2013, 07:48:58 PM
Best of luck, I know that sound very well, been searching for the source of it in my (non SEX) amp for months.  A component of mine was vibration, I could hear the buzz when I put my ear near the power supply transformer.  New mounting screws and grommets helped some.  My next try at a fix will be to rebuild the power supply with FREDS, maybe better diodes would help you.  I didn't see a pic from you, can you post one of the power supply area and of your wire routing?  Maybe one of the other helpful gents on here can see if your picking up interference in your wiring.
Title: Re: Help with S.E.X 2.1
Post by: Marcin on January 24, 2013, 08:19:24 PM
Thanks for the suggestion! Sharing few pictures:-
   - https://plus.google.com/photos/117011424417543401185/albums/5837281958597853329?authkey=CKPsv8iOweXzNg
Title: Re: Help with S.E.X 2.1
Post by: Doc B. on January 25, 2013, 04:51:39 AM
The sound is 120Hz buzz, indicating a ground issue somewhere. I notice that the chassis plate is painted or powder coated. Did you make sure that the safety ground tab makes electrical continuity with the chassis through the finish? Also, I don't think that changing out components to different ones, like adding FREDs, is a logical approach. The amp is capable of -90dB S/N with the stock parts and should be sorted out using them. This kind of thing is most often fixed by reflowing solder joints at ground connections throughout the amp. A close inspection with a magnifier might turn up a solder joint that isn't quite conducting.

Eileen will be happy to send you another power switch. Contact her at queen at bottlehead dot com.
Title: Re: Help with S.E.X 2.1
Post by: Jim R. on January 25, 2013, 10:41:16 AM
Marcin,

Also check that your input RCA connectors are completely isolated ffrom the chassis plate -- you get no continuity between the outer  conductors of the rcas and the chassis plate.  Als make sure they have the plastic isolation washers in place and tightened down correctly.

-- Jim
Title: Re: Help with S.E.X 2.1
Post by: Paul Joppa on January 25, 2013, 12:24:11 PM
Can you measure the hum? Grainger's most recent post here describes it for the Paramour:

http://www.bottlehead.com/smf/index.php/topic,2476.msg33528.html#msg33528

I always like to see numbers, it's a habit left over from when I was an engineer  :^)
Title: Re: Help with S.E.X 2.1
Post by: Grainger49 on January 25, 2013, 12:38:03 PM
Don't let Paul fool you, he is still an engineer and designs much of the Bottlehead equipment.
Title: Re: Help with S.E.X 2.1
Post by: Marcin on January 25, 2013, 08:10:48 PM
Completely disconnecting RCA cables and connectors didn't help. What if I connect a wire to the grounded terminal of the power entry module and check all the parts that should be grounded? Paul, any specific way or place where I can measure the hum?
Title: Re: Help with S.E.X 2.1
Post by: Paul Birkeland on January 26, 2013, 05:11:22 AM
Marcin,

Put one meter probe onto the short #8 screw by the power entry, then measure impedance to all the other screws on the chassis.

They should all measure very low.  If your meter has the beep function for continuity, use it.

The two that are most important are the two front screws on the tube sockets.  If you had no continuity between those points, you'd have the issues that you are describing.

-PB
Title: Re: Help with S.E.X 2.1
Post by: Grainger49 on January 26, 2013, 05:31:57 AM
Excellent idea of checking that all "grounded" points, screws and terminals, are grounded.  Someone with the 2.1 manual will need to supply the list.

Look at Paul Joppa's reply #13.  It has a link to a description of how to measure hum that I put in another thread yesterday.

To be certain that you are not picking up outside noise the inputs need to be shorted.

Look here also:

http://www.bottlehead.com/smf/index.php/topic,3145.0.html

I'll will add a picture of jumpers too.  If you don't have any you should hurry to Radio Shack and buy a dozen before they stop selling them.  Buy the larger wire, the fine wire might become a problem.
Title: Re: Help with S.E.X 2.1
Post by: Grainger49 on January 27, 2013, 07:38:22 AM
The picture is added.  It is the second picture in the "Picture Of Tools" thread in my corner
Title: Re: Help with S.E.X 2.1
Post by: Marcin on January 27, 2013, 12:42:39 PM
Jumpers and shorting 2K RCA plugs done. It's time to do some more testing ..
   - https://plus.google.com/photos/117011424417543401185/albums/5837281958597853329?authkey=CKPsv8iOweXzNg
Title: Re: Help with S.E.X 2.1
Post by: Paul Birkeland on January 27, 2013, 01:06:32 PM
I'd remove the resistors and use wire.

2K is not a short!
Title: Re: Help with S.E.X 2.1
Post by: Marcin on January 27, 2013, 01:25:36 PM
I was reading online that the direct short can have a negative impact on the amp. I can try with the direct short if that's what is recommended. I'm also able to get continuity between the safety ground connection and mentioned front screws, or any other screws. As for the hum, Left: 05.2mV, Right: 15.4mV measured at the speaker leads with the 2K RCA plugs in place.
Title: Re: Help with S.E.X 2.1
Post by: Marcin on January 27, 2013, 01:39:32 PM
One more comment regarding used resistor, I think it also helps to eliminate potential external interference?
Title: Re: Help with S.E.X 2.1
Post by: Paul Birkeland on January 27, 2013, 02:01:11 PM
I see your problem, you received a PT-3 power transformer instead of a PT-7.

The good news is, you can retain the PT-3 and get your amp working properly quite easily.  

1.  Clip out the black wire that goes from the 5-lug terminal strip where you have your 220uF capacitors to the power transformer.
2.  Wire Terminals 6 and 9 together on the power transformer.
3.  Wire terminals 7 and 10 together on the power transformer.
4.  Jumper C1/C3 together with a piece of wire.

If you're not interested in this route, a replacement power transformer can be mailed out tomorrow.

-PB
Title: Re: Help with S.E.X 2.1
Post by: Doc B. on January 27, 2013, 02:44:44 PM
One more comment regarding used resistor, I think it also helps to eliminate potential external interference?

The resistor is needed if you are loading an output, not an input. At the input you want a dead short. There is already a resistor across the input in the form of the volume pot. In theory turning the pot to the lowest setting shorts the input. But if it is not set up right and picking up noise because of it using a shorting jack will help to isolate the problem.
Title: Re: Help with S.E.X 2.1
Post by: Marcin on January 27, 2013, 08:57:53 PM
I was checking every part of the documentation at least few times and I missed the power transformer type. I would prefer to replace the power transformer. Thanks!