Bottlehead Forum

Other Gear => Speakers => Topic started by: Mike B on October 11, 2013, 12:55:23 PM

Title: New Aux Woofer
Post by: Mike B on October 11, 2013, 12:55:23 PM
I am so happy with the sound of the Tangband W8-1772's that I am going to build a sub on the same design format.  Neo motor, low mass and low inductance.  I figure this should result in "fast" performance.

Going with Peerless Vifa NE225W-08.

http://www.parts-express.com/pe/showdetl.cfm?partnumber=264-1138

Going in a 30 liter net box tuned to 40 Hz with a 3" dia. port ~9 inches long.

F3 is 40 Hz according to win isd

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Ffarm4.staticflickr.com%2F3671%2F10107455955_30d9b53fe0_o.jpg&hash=7602c6ca7ab4a89d1a3bd5eabf0b49e37c917575)

Now I have 2 wonderful $200 full range mains and a $40 sub.  Going to see what a nicer driver sounds like, one on the same design - :)

















Title: Re: New Aux Woofer
Post by: Mike B on October 13, 2013, 06:08:36 PM
Driver isn't here yet, but I got wood.  They all look the same in the beginning.  4 sides, 2 baffles, 1 brace, 1 face board, 4 cleats and a port.

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Ffarm3.staticflickr.com%2F2886%2F10261832583_e917c2dc35_o.jpg&hash=145f59a5fcfe4e74b5bb4a157f882c80c700fe53)

All cut up nicely on my $100 table saw.  I have built a couple dozen speaks with this cheapie saw and if I can do it so can you.

This is oak veneer plywood from Lowes, nice stuff.  Cleats installed and 4 sides gluing up.

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Ffarm6.staticflickr.com%2F5343%2F10261621154_a2d97c4330_o.jpg&hash=86b730cdc8b6cde0eb819c8bedc584d81d806dcc)

I love the smell of sawdust in the fall - :)

Title: Driver Pron
Post by: Mike B on October 14, 2013, 05:54:16 PM
There was a box outside today when I got home - :)

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Ffarm4.staticflickr.com%2F3667%2F10283880216_d295e42fc2_o.jpg&hash=3d833d2ef63bc5f8845c7bdd49fa0e38c84b8e81)

But the back is the best.

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Ffarm3.staticflickr.com%2F2823%2F10284004543_a584847b86_o.jpg&hash=2291de6cff7339ea8d20f11916d0204134f4f0cf)

Solid cast frame, spider mid mounted floating in space with tinsel woven in, neo motor caged on top.  The copper you see is the voice coil.  It really is too pretty to put in a box.  But that's where it belongs 'cause the gap is right there too.

There is zero flux leakage on the motor, couldn't even stick a paper clip to it.  Amazing.

Gaskets front and back.  Nice piece of work, you really do get what you pay for - :)
Title: Re: New Aux Woofer
Post by: Grainger49 on October 15, 2013, 09:09:35 AM
That is a Muttah of a woofer.
Title: Re: New Aux Woofer
Post by: Mike B on October 20, 2013, 04:51:54 PM
The weekends work.

I designed the brace to support the port and needed to check the alignment before gluing.  The other one I did like this was centered, this one is offset.  It really is a custom job meant to fit in my stand and leave as much space as possible for records.

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Ffarm4.staticflickr.com%2F3687%2F10395143594_c9b5e51582_o.jpg&hash=b737be4393a3dc9ba74b9b698a247c6cdea33e31)

Yeah baby, perfect.  I'm going to fill the gap with silicone bathtub caulk.  The port tube is glued rigid to the baffle with ABS cement and I want the thing to not stress with humidity.  The brace is going to be glued to the front side of the cleats, this is just for test.

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Ffarm8.staticflickr.com%2F7386%2F10395321453_1141ae3558_o.jpg&hash=cd17006d3b98a27ef90aa01503dab4cbf7c826c3)

All glued up.
Title: Re: New Aux Woofer
Post by: 2wo on October 20, 2013, 05:22:35 PM
Cool brace work. Looking at the last photo, with that chimney, you could smoke some ribs ;)...John 
Title: Re: New Aux Woofer
Post by: Paul Birkeland on October 21, 2013, 04:59:25 AM
Yeah baby, perfect.  I'm going to fill the gap with silicone bathtub caulk.  The port tube is glued rigid to the baffle with ABS cement and I want the thing to not stress with humidity.  The brace is going to be glued to the front side of the cleats, this is just for test.

I'd avoid ABS cement for gluing ABS to anything but ABS, as it's a solvent welding type cement, so it won't help you get your ABS to stick to wood.

For that job, contact cement and epoxy are well suited. 

This looks like a cool sub project, let us know how it goes!
Title: Re: New Aux Woofer
Post by: Mike B on October 21, 2013, 05:23:48 AM
Too late, it's glued.

I am not worried about this, I have done it before.  I have verified that ABS cement sticks to wood tenaciously.  If you get under it and pry it takes the wood with it.  The hole in the baffle is routed ~1/2 deep.  I smear some cement on the end of the tube and the sides and insert the tube in the countersunk hole.  Then I use an eyedropper and fill the gap between the wood and the pipe with cement.  You are correct, the cement will not dissolve wood, but it does inpregante the pores and hardens to solid plastic one the solvent evaporartes.  Takes a long time, at least a day cause there is a deep pocket of glue.  It does solvent weld the pipe.

The result is that pipe is never coming out of there.  If you levered it the baffle would break first.

I used to use polyurethane glue for this task, believe me pipe cement is better - :)
Title: Re: New Aux Woofer
Post by: Paul Birkeland on October 21, 2013, 05:59:15 AM
Yeah, I have used polyurethane glue to adhere ABS pipe to plywood, and it doesn't work that well.  The ABS can still pop out unless you notch the pipe and give the glue something to hold onto.

Epoxy doesn't seem to have these issues.

I hadn't considered that ABS cement would get into the wood and harden, I'll have to give that one a try!
Title: Re: New Aux Woofer
Post by: Mike B on October 25, 2013, 06:27:51 PM
Front baffle gluing up.  Using half inch PE "sonic barrier" foam.  I like this stuff, apply contact cement and stick it on.

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Ffarm6.staticflickr.com%2F5475%2F10486617005_695ac87be3_o.jpg&hash=16d434fac2cf36bb34554d125b4b16a66849d5b8)

Tomorrow I caulk in the port tube and install the face board and if all goes well I should have the rear baffle gluing up  by the end of the weekend.
Title: Re: New Aux Woofer
Post by: Mike B on October 27, 2013, 07:24:09 PM
Got the front baffle trimmed up nice.

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Ffarm4.staticflickr.com%2F3718%2F10529683044_c87772ea25_o.jpg&hash=a6123d801326cb2fe91e74463b0bb896e23f1a3d)

Glued in the port brace with silicone. Made up a face board.

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Ffarm4.staticflickr.com%2F3717%2F10529649826_901ea4958d_o.jpg&hash=d6d61d30e9a9890ba92703eb90c9aef676aa7061)

Every time I build something I screw it up. You try to be careful, you double check and sometimes you get this;

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Ffarm4.staticflickr.com%2F3767%2F10529872173_83c478009d_o.jpg&hash=3c7138826af5990b5c4d9dc5978d0006846fe5df)

No overhang, no good. Made up another face board and was a little more careful. Glued in, trimmed and looking good.

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Ffarm8.staticflickr.com%2F7382%2F10529872633_df83dcd924_o.jpg&hash=76772093e6dc3c39ac0b95ca9414637e9451988f)

Sounds good too. A cone thump yields a nice 40 Hz tone out of the port even all leaky sitting on the bench.

Now on to the rest.
Title: Re: New Aux Woofer
Post by: Grainger49 on October 28, 2013, 12:30:32 AM
Looks very solid.  I'm looking forward to hearing how it sounds to you.
Title: Re: New Aux Woofer
Post by: Mike B on October 28, 2013, 05:25:51 AM
It looks so good you are speechless?
Title: Re: New Aux Woofer
Post by: RPMac on October 28, 2013, 05:32:05 AM
I thought Grainger had a profound statement...if I could have read it! (yellow doesn't work)

Mike, check out my bracing comment on the other thread. I meant to post that here, but probably too late to try on your sub.
Title: Re: New Aux Woofer
Post by: Grainger49 on October 28, 2013, 06:35:19 AM
Every so often when I change the font and color I pick "Beige" in stead of "Blue."  You can see it faintly but for all intents it is invisible. 

I'll try to do better with this post!
Title: Re: New Aux Woofer
Post by: Yoder on October 28, 2013, 09:20:28 AM
Every so often when I change the font and color I pick "Beige" in stead of "Blue."  You can see it faintly but for all intents it is invisible. 

I'll try to do better with this post!


Research has shown that us old farts (60+) have an especially difficult time reading blue text--this strange event seems to start happening in the mid-40's. In all due respect, I sometimes really labor trying to read your blue text Grainger.
Title: Re: New Aux Woofer
Post by: Grainger49 on October 28, 2013, 09:36:21 AM
So should I change to red?
Title: Re: New Aux Woofer
Post by: Mmaxed on October 28, 2013, 10:10:39 AM
So should I change to red?

Nope, blue is better.
Title: Re: New Aux Woofer
Post by: Grainger49 on October 28, 2013, 10:37:46 AM
Whatever!  I'm easy!
Title: Re: New Aux Woofer
Post by: Mike B on October 31, 2013, 03:25:00 PM
Rear baffle glued and box rounded over. 

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Ffarm4.staticflickr.com%2F3739%2F10601293273_155604853e_o.jpg&hash=6f0e7f54ec1d96b0b36f23384a548148535990c3)

Sanding & varnish this weekend.
Title: Re: New Aux Woofer
Post by: Mike B on November 02, 2013, 08:24:37 AM
First coat of varnish drying.  It won't be long now - :)

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Ffarm6.staticflickr.com%2F5520%2F10630168864_a224cfe75c_o.jpg&hash=e50ba342722132d79eb68ded33e1fbbe61e7ce0c)

Cute little inset for the LPad knob eh?  I had to relieve the baffle so I would have enough thread for the nut to grab anyway.  Why not inset the whole knob for a nice recessed appearance?

Got some more coats on and fit up the harness.

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Ffarm3.staticflickr.com%2F2814%2F10657034864_aecedc371c_o.jpg&hash=5170a42f9e2f0483b5f674fa8f033670d9474bd9)

That knob looks sexy eh?

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Ffarm8.staticflickr.com%2F7419%2F10657240303_de898d9b9e_o.jpg&hash=6f871987183baa9f74798e3eab05da594a7b5b94)
Title: Re: New Aux Woofer
Post by: Mike B on November 08, 2013, 02:57:43 PM
Took a half day off and finished it up.

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Ffarm3.staticflickr.com%2F2844%2F10751106516_2efab3ec8b_o.jpg&hash=5108a1798342ad5d5d1e592b2db4e49310a4e1b3)

The pad is very good at damping the driver.

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Ffarm4.staticflickr.com%2F3730%2F10751128184_303a61122b_o.jpg&hash=2ddc24887ef23ee3220b93a164be983f5c8cd2a7)

Tomorrow we woof.  Now I gotta make me some food.
Title: Re: New Aux Woofer
Post by: Grainger49 on November 09, 2013, 01:41:47 AM
Wow!  I like that.  It looks imposing. 
Title: Re: New Aux Woofer
Post by: Mike B on November 09, 2013, 06:11:29 AM
Installed last night.  Here it is on top of the old one, a little smaller.

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Ffarm6.staticflickr.com%2F5519%2F10761101266_268ba96e7e_o.jpg&hash=11d67e1281780f48223c1d37f1440697f8027d6c)

A lot better.  In it's new home;

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Ffarm6.staticflickr.com%2F5481%2F10761111274_9ee372eec8_o.jpg&hash=3e06945b016429e3a34a38bae2101a01d72dac7b)

Goes much lower than it's predecessor. Nice and smooth too. I have about a 3 dB cut on it with the pad which made the other settings on the amp about the same. After much twiddling with the controls and standing, sitting and laying I got between the sheets. And then the tingles started. Many tingles, much more than usual. And not because the bass was so much better it was because everything else was much better. Vocals and guitars sounded 3 dimensional with better clarity and shimmer even. Depth. Beauty. When I turned the mains off I could hear a clear bass line out of the sub with fantastic definition as compared to the muddy conglomeration of before.

I guess cleaning up the bass cleaned up everything else too. I was more than impressed I was tingling song after song as if I had never heard them before. Woke up at 12:30 and found the stuff was still on. Put me right off to sleep.

Now I've got the bass to match the rest of the system -  HiFi bass, it really does make a differance.