Bottlehead Forum

Bottlehead Kits => Crack => Topic started by: Stanshall on November 10, 2013, 09:12:42 AM

Title: No power to Crack
Post by: Stanshall on November 10, 2013, 09:12:42 AM
Hi there, noob here. I've just finished my first build and unfortunately get no power to the Crack when I switch it on. I've checked all connections, really took my time with it, and I don't see any mistakes. No power to the LEDs nor tubes. All my resistance checks came out correct.

Besides resoldering every connection, is there a way I could analyse where the issue might be?

Any help would be much appreciated.
Title: Re: No power to Crack
Post by: Paul Birkeland on November 10, 2013, 09:25:40 AM
Did you install the fuse?  (It goes in the little clip, not the square tube in the power entry module)

You can measure AC voltage between L and N on the IEC power entry module to be sure you're seeing line voltage.

-PB
Title: Re: No power to Crack
Post by: Stanshall on November 10, 2013, 09:31:17 AM
Thanks, Paul.

The fuse is definitely installed correctly.

To measure line voltage, do you mean connect it to the mains and measure on the reverse of the IEC power entry module?

I am using a 240v transformer, by the way. I wonder whether there's anything different I needed to do with my wiring?
Title: Re: No power to Crack
Post by: Paul Birkeland on November 10, 2013, 09:35:58 AM
To measure line voltage, do you mean connect it to the mains and measure on the reverse of the IEC power entry module?

Yes.
Title: Re: No power to Crack
Post by: Stanshall on November 10, 2013, 09:56:00 AM
Ok, I got approx 240v from the lower neutral pin and a flickering/not a lot from the upper neutral pin.

Would this suggest that my switch soldering needs redoing, in the first instance?
Title: Re: No power to Crack
Post by: Paul Birkeland on November 10, 2013, 10:03:47 AM
Ok, I got approx 240v from the lower neutral pin and a flickering/not a lot from the upper neutral pin.

Look at page 15 in the manual - the pins are very clearly labeled with white letters.  You want to measure the AC voltage between "L" and "N".  We have not gotten to the power switch yet.
Title: Re: No power to Crack
Post by: Stanshall on November 10, 2013, 10:18:55 AM
My apologies.

I get a zero reading between L and N.
Title: Re: No power to Crack
Post by: Paul Birkeland on November 10, 2013, 10:20:07 AM
I get a zero reading between L and N.

This indicates improper fuse installation, or a blown fuse.

You can remove the fuse, set your digital volt meter to beep for continuity, then test the fuse.  (Our fuses can be a little tough to visually inspect)
Title: Re: No power to Crack
Post by: Stanshall on November 10, 2013, 10:32:17 AM
I'm getting a flickering reading of 0.5-0.7 for the fuse which seems to suggest it's not blown.

As you can probably tell, I'm an absolute beginner, so I may have misinterpreted that reading.

I'll pick up another fuse tomorrow, though, will give it a try.

Is it worth my testing the voltage without a fuse, as a separate check?
Title: Open!
Post by: Grainger49 on November 10, 2013, 10:39:14 AM
Hmmm,

If you have a good fuse then post pictures of the IEC module and the wiring to the power supply. 

I'm thinking something is open (what is often called a short).  The voltage is not getting there because of some attachment, or a misplaced wire.
Title: Re: No power to Crack
Post by: Stanshall on November 10, 2013, 10:41:07 AM
Thanks very much. It's bedtime over this side of the world but I'll get on the case tomorrow.

I appreciate the patience and support!
Title: Re: No power to Crack
Post by: Doc B. on November 10, 2013, 10:48:59 AM
Looking at the logic of the circuit, the other place where the current can be stopped going through the transformer primary is the power switch. If it was heat damaged during soldering it could cause this problem. With the amp unplugged from the mains socket, test the resistance across the terminals of the power switch with it thrown to the on position and see if you get the correct very low ohm reading. If it reads high/open when switched to on, the switch probably needs to be replaced.

Sometimes the terminals themselves will wiggle a bit in the switch body if this is the case.

And for those who may be new, in fact an open circuit is the exact opposite of a short circuit. An open means a connection that should be there isn't. A short means a connection that shouldn't be there is.
Title: Re: No power to Crack
Post by: Stanshall on November 10, 2013, 11:17:09 AM
Obviously, I couldn't sleep thinking about it.

I've just checked the resistance across the switch and I get a 0.1-0.3 ohm reading, which seems to be ok.

I'll post pics tomorrow. First time solderer, what I think is my best/cleanest work may well be a disaster area.

Thanks again fellas.
Title: Re: No power to Crack
Post by: Paul Birkeland on November 10, 2013, 12:29:08 PM
There's a very real chance that you also aren't quite measuring the AC voltage correctly.  You can measure the AC voltage between the outer two holes in your power cord while it's plugged in.  You should see 220V-240V at this point. 

If you don't, then consult the manual for your meter to be 100% sure that you are performing the measurement correctly.

-PB
Title: Re: No power to Crack
Post by: Stanshall on November 12, 2013, 09:01:52 AM
Quick update on this one. I've tested the IEC power entry module and I got a reading of around 240v, which is a start.

I've attached some photos below of my wiring/soldering of the IEC. Any help, as ever, is much appreciated.

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Fi44.tinypic.com%2Fjj4vur.jpg&hash=a21ca51ec45c96f9ec8023fc6d0c547abe54cffe)

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Fi39.tinypic.com%2F34hx55j.jpg&hash=869ea64de1ae490a248f8e41cc12d6c601d7c45b)

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Fi39.tinypic.com%2F21loh05.jpg&hash=626bfac16a684d82df7e0c48986eeee998506ca5)

Cheers.
Title: Re: No power to Crack
Post by: Paul Birkeland on November 12, 2013, 09:30:59 AM
With the power switch on, what kind of AC voltage do you see between terminals 1 and 2 on the power transformer?
Title: Re: No power to Crack
Post by: Stanshall on November 12, 2013, 10:13:58 AM
I've got a reading of 236v.
Title: Re: No power to Crack
Post by: Paul Birkeland on November 12, 2013, 10:23:27 AM
OK, that's good! How how about power transformer terminals 4 and 5?  How about 9 and 10?
Title: Re: No power to Crack
Post by: Stanshall on November 12, 2013, 10:27:20 AM
4&5 give a reading of only 5v.

9&10 give a very erratic reading, jumping around.

Unbelievably, I've just seen that B7L and B8L have not been soldered. I've read through the manual several times though and can't see when I was supposed to have soldered these. The bottom of page 18 says attach but do not solder these points.

Have I gone wrong somewhere?
Title: Re: No power to Crack
Post by: Paul Birkeland on November 12, 2013, 10:38:07 AM
Unbelievably, I've just seen that B7L and B8L have not been soldered. I've read through the manual several times though and can't see when I was supposed to have soldered these. The bottom of page 18 says attach but do not solder these points.

The tube socket pins are not differentiated by lug height (sometimes the only octal sockets we can get only have one hole per socket pin connection).

At this point, you should have glowing tubes? 

The erratic reading at 9 & 10 should be stable - if your meter has multiple ranges, try going down one (since you can measure the ~230V going into the amp, and that pair of transformer terminals should be ~160).  Do you get the same erratic reading at power transformer terminals 6 and 7?
Title: Re: No power to Crack
Post by: Stanshall on November 12, 2013, 10:46:56 AM
I mean that the twisted cables from transformer terminals 4&5 are not soldered at all to Socket B. They are both simply poking through the lower lugs. The upper lugs B7 and B8 are soldered and attached to the other socket as in the manual.

I have no glowing tubes - though I can now see why! Should I solder these points?

Now I've dropped the voltmeter setting, I get roughly 170v at points 6&7 and 9&10.
Title: Re: No power to Crack
Post by: Doc B. on November 12, 2013, 10:51:26 AM
Yes, solder those terminals.
Title: Re: No power to Crack
Post by: Stanshall on November 12, 2013, 11:06:36 AM
You guys truly have the patience of Saints. Thank you very much.

Tubes glowing.

I'll continue with the rest of the testing.
Title: Re: No power to Crack
Post by: ksridevi on November 16, 2013, 07:04:56 PM
I had the exact problem and doing as suggested by you wise folks, have my hubby's crack up and running. Thanks OP for starting this thread, Doc B and folks at bottlehead for an amazing product. Never seen hubby with such a big smile while listening to music! Will work on Speedball upgrade in a months time ;)
Title: Re: No power to Crack
Post by: Paul Birkeland on November 17, 2013, 07:05:24 AM
I had the exact problem and doing as suggested by you wise folks, have my hubby's crack up and running. Thanks OP for starting this thread, Doc B and folks at bottlehead for an amazing product. Never seen hubby with such a big smile while listening to music! Will work on Speedball upgrade in a months time ;)

You built a Crack for your husband?  Please do fill us in on the rest of the story!
Title: Re: No power to Crack
Post by: ksridevi on November 17, 2013, 01:58:35 PM
Hi,
Yes, he bought the kit a month back on a group buy and he got swamped with work. I work for a bio science company, so solder almost everyday. I thought I would surprise him by building it for him and did, until I came upon this hurdle. Thankfully while I was googling came across this forum and thread. He is very pleased with it so far, has been using it the while day and working. Still have the speed ball upgrade kit, hopefully he will find time and get it done or I can over the holidays.
P.S. you sound surprised to hear I built it for hubby, is that a complement or....?? :P
Title: Re: No power to Crack
Post by: Paul Joppa on November 17, 2013, 03:31:31 PM
For some reason, women are uncommon in this hobby, though most welcome. I have never understood this; women of my acquaintance are at least as likely as men to be music lovers, and there are plenty of scientific or technically inclined women. But then, while men can make perfectly good craftspeople, not many knit. Anyway, welcome!
Title: Re: No power to Crack
Post by: Mike B on November 17, 2013, 04:55:10 PM
It puzzles me too. 

I've worked in many electronic mfg Co's and who are assembling the boards & chassis?  Women.

Trust me, there are more women building electronics professionally than men.

Maybe when that's your day job you don't do it as a hobby?  Dunno.
Title: Re: No power to Crack
Post by: Paul Birkeland on November 17, 2013, 07:00:59 PM
It's most certainly a complement!

Though historically women in America have been sought after to assemble electronics (and they still are to this day), there seems to be little interest in kit assembly these days.
Title: Re: No power to Crack
Post by: ksridevi on November 23, 2013, 02:13:03 PM
Thanks for your reply guys. I was just pulling your leg. Yeah, as a woman with kids and the whole day working with NMR machines/design I would not want to spend more time on this hobby or rather don't find time for it.
Title: Re: No power to Crack
Post by: Grainger49 on November 23, 2013, 02:46:12 PM
That makes you the second known female poster/Bottlehead, except, of course, for The Queen!
Title: Re: No power to Crack
Post by: Paul Birkeland on November 24, 2013, 07:51:03 AM
Eh, you never really know when Molly is posting instead of Clark.

Heck, sometimes I get texts from Clark that come from Molly's phone.
Title: Re: No power to Crack
Post by: Grainger49 on November 24, 2013, 11:22:52 AM
I stand corrected, Queen Eileen, Molly, Deb and Ksridevi.