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Bottlehead Kits => Kaiju Stereo 300B amp => Topic started by: aPodz on December 10, 2017, 04:55:48 AM

Title: First Kaiju: Slight hum and somewhat low volume
Post by: aPodz on December 10, 2017, 04:55:48 AM
Hi,

I've just completed my first Kaiju kit and started using it to drive a pair of Harbeth SuperHL5 (not the most efficient @ 86dB). Even before connecting it to the the speakers I've noticed the power transformer making a slight hum during the voltage tests, is that normal? Once the speakers were connected the the hum balance was brought to a minimum there is still a relative low hum, not you noticeable while listening music unless there is a quiet passage.

The other thing I'm curious about is that the Kaiju doesn't seem to drive the speakers too loud (or as loud as I was expecting them to... would be the more accurate statement). I've previously built a S.E.X. 3.0 for my headphones but was pleasantly surprised to see that it could drive the Harbeth to decent levels, with crystal clear sound albeit lacking a bit of "oomf". Now the sound out of the Kaiju feels much richer and definitely has that "oomf" that the S.E.X. was lacking, but with its power rated at 8 times that of the S.E.X., I was expecting a little more loudness. I have both amps wired for 4ohms at the output transformers and they are very similar in term of loudness (with an ear test only). Is this normal or did I wire something wrong somewhere? Am I understanding the power rating wrong?

As you can probably tell I am quite new at this and would appreciate any input!

Thank you!

aPodz
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: Paul Birkeland on December 10, 2017, 06:11:32 AM
I would certainly speculate that something is amiss based on your description.  I'm going to assume the obvious that the trim pots are all the way up and that you've passed your voltage checks.  I'd probably go back and double check these to be sure! 

When I've run into issues like this, it has often times come from wiring mistakes on the output transformers which end up reducing the available output voltage.  I would check there first!

Beyond that, it's easy to check the amp by downloading a 60Hz tone onto your phone and playing it through your amp, then measuring a few AC voltages under those conditions.  I can help you do that if your DC voltage check is good and the output transformer wiring is correct. 

As far at the PT humming, I would recommend tightening down the hardware as much as possible.

-PB
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: aPodz on December 10, 2017, 10:04:06 AM
Thank you for the quick reply Paul!
I've went through the instructions double checking the connections and it seems that things are wired correctly. I'll attach some pictures and hopefully your experienced eyes will catch something I've missed. Regarding voltages here's the information I've collected so far:
I live in the States, and the initial voltage I've measured was 123V AC, and so I've followed the instructions for "IF your voltage is GREATER than 115V AC and LESS than 130V AC".
On the secondary test: I remember getting normal values when I did the test. I redid it after all the components were installed (minus to 300B tubes as I am afraid of breaking them) and here is what I got: 195V between 7-8, 6.3 between all the other ones.
On the high voltage power supply test (again with all the components minus the the 300B tubes) I would get 256V @10U, 529V @14U and 267V @15U.
And finally I was getting 529V @IA and 297V @OA on both boards, with 32U and 46U dialed in to 175V on the board potentiometer.

I tightened all parts and changed the output to an 8Ω secondary and that has reduced the hum a little, but has not eliminated it. 


Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: aPodz on December 10, 2017, 10:07:08 AM
I've also uploaded some more pictures and a video at the following link: (https://www.dropbox.com/sh/rqdhxjshjnqn3xw/AACE71o6q6DwaUsyMegQcM9Fa?dl=0)
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: Doc B. on December 10, 2017, 10:15:57 AM
If the amp is humming and the trim pots are not moved rewiring the amp from 4 ohms to 8 ohms should make the hum louder, not more quiet.

Does the hum go up and down with the level controls, or stay the same no matter what setting?
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: aPodz on December 10, 2017, 10:18:59 AM
The hum stays the same irrespective of the position of the volume potentiometers. It might have gone quieter from the tightening of the screws securing the transformers I did at the same time as the re-wiring of the output transformers.
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: Doc B. on December 10, 2017, 11:19:29 AM
Does it change if you disconnect the interconnect cables from the input jacks?
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: aPodz on December 10, 2017, 11:45:26 AM
It stays about the same whether the input cable is in or out, and it stays the same whether i am inputing a phono stage or an headphone jack. 
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: Doc B. on December 10, 2017, 05:37:51 PM
OK, we are narrowing down the possibilities. Does the hum start as soon as you turn the amp on, or after it warms up?
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: aPodz on December 11, 2017, 01:57:57 AM
I'd say it's pretty instantaneous, within 1-2 seconds of turning it on. At some point it didn't do it if the 300B tubes weren't in, but I haven't tested it without them in since then, if that information helps some.
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: fullheadofnothing on December 11, 2017, 09:22:01 AM
How much hum are you measuring?
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: aPodz on December 11, 2017, 09:50:44 AM
I unfortunately don't have a multimeter that measures AC low voltage. I did the hum balance test by ear only, by standing a few feet away from the speaker and adjusting the hum balance. I'll can get a better multimeter if you really need a value. 
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: fullheadofnothing on December 11, 2017, 10:08:56 AM
If you have excessive hum, that would be a sign of a problem with your amp. It's impossible to say if the hum is excessive or not without knowing how much is there.

Cheapo meters work fine most of the time (the one shown in the manual is a super old RadioShack meter, and the meter that HarborFreight gives away is up to the task as well). What does your meter do when you try to measure low voltages?
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: Paul Birkeland on December 11, 2017, 12:29:46 PM
I'd second Josh's recommendation.  The cheap meters do suck at measuring low AC voltages, but if you get the $25 meter at Harbor Freight, it will resolve AC mV just well enough to do the job. 

If you'd like to check the gain of the amplifier, having a meter that resolves mV will be convenient as well.

-PB
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: aPodz on December 11, 2017, 01:48:35 PM
Ok, I've been using this cheap one to get me through the build: (https://smile.amazon.com/AstroAI-Digital-Multimeter-Voltage-Tester/dp/B01ISAMUA6/ref=sr_1_4?s=hi&ie=UTF8&qid=1513026654&sr=1-4&keywords=AstroAI+Digital+Multimeter) and when I put it on 200 ~V i get a 0.00 reading.

I'll go get a better tool and come back to you guys with some values.
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: aPodz on December 11, 2017, 02:32:00 PM
Ok, I've upgraded!! hehe

The reading at maximum hum on both channels was around 0.160V and I managed to get it down to 0.006V with the hum pot adjustment. I guess that would be within norm right?! I guess the hum was a little bothersome as I was comparing it to the S.E.X. which is dead quiet. Would that be due to the smaller transformers?
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: aPodz on December 11, 2017, 03:00:37 PM
Oh and regarding the volume, maybe some objective measurements might help. I've downloaded an SPL tool on my phone and in my 11'x13'x9' room, with a random test tone of 650Hz generated with my laptop at max volume (on both the laptop and the amplifier), I was getting ~95dB at max volume on the Kaiju and ~96dB with the S.E.X.
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: Doc B. on December 11, 2017, 04:31:43 PM
Yes, the 6mV you now measure is much more in line for 300B AC filaments than 160mV you had before. The S.E.X. amp has a DC heater supply for its indirectly heated 6DN7/6FJ7. To get that same level of quiet from the directly heated 300Bs of the Kaiju you can install the DC filament supply upgrade. We leave it optional because some users don't have a problem with AC heaters and their low efficiency speakers. Others may want to add it for more sensitive setups. I was just listening to a nice system with 104dB sensitive Lowther drivers last week, and a Kaiju with the DC filament supply is dead quiet on them.

Unfortunately without knowing what the measured signal voltage level from the laptop is, it's not really possible for us to say much more than that the SPL measurements you got show the gain of the S.E.X amp is a little bit higher than that of the Kaiju. It might simply be that the signal level from the maxed out laptop is not high enough to drive the Kaiju to full output.

Since you have a working AC meter now the next step would be to measure that max signal level from the laptop.
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: aPodz on December 12, 2017, 03:05:20 AM
I had a tough time recording a max voltage with that same 650Hz tone, but while outputing music, the Max voltage I was recording was ~250mV.
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: Paul Birkeland on December 12, 2017, 04:24:47 AM
OK, here's how to gain test the amp.  First of all, you'll want a 60Hz tone, just to keep the meter accurate. 

The first measurement will be AC millivolts (maybe volts with a strong source) from the center pin of the RCA jack on the Kaiju to ground.

The second measurement will be AC millivolts from the center lug of the trim pot to ground.

The third measurement (you will need the amp on now) will be AC volts from pin 3 on each 4 pin socket to ground (likely no longer millivolt).

The fourth measurement will be the AC voltage across each pair of speaker posts (not referenced to ground here).

6mV of hum isn't unreasonable when the DC filament supply isn't installed.

-PB
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: aPodz on December 12, 2017, 05:55:27 AM
Ok, so I hope I did this right... I fed in a 60hz tone (from http://www.szynalski.com/tone-generator/) from my laptop into the Kaiju and with the Kaiju powered off i took the following measurements for max AC voltage (i only did this on the left channel as both channels seem to behave identically at this point).
From the middle of the left input to the ground tab next to E: 1025mV
From the middle lug of the left trim pot (with the trim pot in its lowest position) to the ground tab next to E: 170mV
With the Kaiju powered on from B3 to he ground tab next to E: 403V
In the speaker terminals with the trim pot in its lowest position: 8mV
In the speaker terminals with the trim pot in its highest position: 6.28V
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: Doc B. on December 12, 2017, 06:54:15 AM
OK, this helps. 1.025Vrms of signal in is quite a bit less than the 1.56Vrms the Kaiju needs to see for full output power of 8W. Assuming 8 ohm output transformer secondary wiring into an 8ohm speaker, 6.28Vrms output is only about 5 watts output. So a preamp to boost that input signal a bit may be the best solution to get the Kaiju cookin'. Even a Quickie would do the job.
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: Paul Birkeland on December 12, 2017, 07:59:55 AM
From the middle of the left input to the ground tab next to E: 1025mV
From the middle lug of the left trim pot (with the trim pot in its lowest position) to the ground tab next to E: 170mV
You've lost 20dB through your trim pot, are you sure it's all the way up?

With the Kaiju powered on from B3 to he ground tab next to E: 403V
In the speaker terminals with the trim pot in its lowest position: 8mV
In the speaker terminals with the trim pot in its highest position: 6.28V
Yeah, turn the trim pot all the way up and start again.
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: aPodz on December 12, 2017, 08:29:19 AM
OK, this helps. 1.025Vrms of signal in is quite a bit less than the 1.56Vrms the Kaiju needs to see for full output power of 8W. Assuming 8 ohm output transformer secondary wiring into an 8ohm speaker, 6.28Vrms output is only about 5 watts output. So a preamp to boost that input signal a bit may be the best solution to get the Kaiju cookin'. Even a Quickie would do the job.
So, if I'm understanding this correctly, the Kaiju is working within norms, I just have to increase the input.

You've lost 20dB through your trim pot, are you sure it's all the way up?
Can you explain to me, if it's not too complicated or time consuming, how you've obtained the 20dB value? I will run those tests again with the trim pots all the way up.
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: aPodz on December 12, 2017, 12:52:09 PM
You've lost 20dB through your trim pot, are you sure it's all the way up?
Yeah, turn the trim pot all the way up and start again.

Tried it again with the trim pot all the way up and was getting near 1mV between RCA and middle lug of trim pot.
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: aPodz on December 12, 2017, 01:33:56 PM
Alright!! So I tried running the Kaiju through my Emotiva UMC 1 and boy can it get loud!! Still crystal clear and with its natural warmness and cohesion.

I couldn't help but to do the same with the S.E.X and I was again amaze how loud it got before showing signs of distortion. It really is a great little amp! 

Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: Paul Birkeland on December 12, 2017, 04:46:08 PM
You reported about 1000mV of signal at the RCA jack, but only 100mV at the middle lug of the trim pot.  This would indicate a measuring error or that the pot isn't turned all the way up.  If the pot is all the way up, the middle lug of the pot and the center pin of the RCA jack will show the same AC voltage. (With the remote possibility of a wiring error, but I looked over your photo and couldn't see anything)

-PB
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: aPodz on December 13, 2017, 01:17:36 AM
My apologies! I was measuring the wrong thing. The reading i gave you of near 0mV was from RCA input to middle lug on trim pot. From trim pot to ground I am getting 1,009mV (with and RCA to ground of 1,010mV).
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: Paul Birkeland on December 13, 2017, 07:47:39 AM
Try pin 3 on each 4 pin socket again.  With 1V (1000mV) of signal coming into the amp, you should see more like 20-30V on pin 3.
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: aPodz on December 13, 2017, 12:30:39 PM
Ok, i’m getting 29V and 29.9v in the left and right channels respectively
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: Paul Birkeland on December 14, 2017, 03:47:41 PM
Ok, so far that's a well balanced amp.  Now you should see somewhere between 4V and 8V when you measure AC voltage between the black and red post on each speaker output.
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: aPodz on December 15, 2017, 01:17:45 PM
Ok, i’m getting ~6.2V in both channels with the trim pots fully open. Should I conclude the Kaiju is operating exactly as it should?
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: Doc B. on December 15, 2017, 01:41:14 PM
It all sounds about right. Try a preamp if you have one.
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: aPodz on December 16, 2017, 04:15:18 AM
Ok, I'll give the preamp a try!

I realize this might not be the best thread to discuss the topic, but what would be the pros and cons of the Smash vs the Bee? I realize that you recommend the Bee as a great pairing for the Kaiju, but if I don't have $1200 burning a hole in my pocket, what would be the drawbacks of the more cost conscientious choice of the Smash? 
Title: Re: First Kaiju: Slight hum and somewhat low volume
Post by: Doc B. on December 16, 2017, 06:13:58 AM
The BeePre has more resolution and of course it has the 300B body and weight. With the upgrades the Smash has a similar Bottlehead house sound, just a little bit less refined. It's always surprising to me to listen to a Quickie, Smash and BeePre in sequence. They are different, but since they are all DHT the differences are not as extreme as one might assume.

Now the Neothoriator as a preamp, that's a whole 'nother level.