Bottlehead Forum

Bottlehead Kits => S.E.X. Kit => Topic started by: vaplen on December 24, 2020, 10:32:03 AM

Title: Finished build. Resistance issues. Need help troubleshooting.
Post by: vaplen on December 24, 2020, 10:32:03 AM
Hi All,

I just completed my build and thought everything was fine.  The tube glow test worked perfect.  When I tried doing resistance checks I can only read the 0 ohm terminals everything else seems infinite. This is probably bad timing but hopefully someone can give some pointers on how to troubleshoot.  I might reflow everything but I don't know what to do.  I also probably would have powered it on if my readings didn't seem so messed up.  I can also post pictures if needed.

Anyways here are what I measured:

Key:
0 is 0.
1 is infinite when it should be 0. 
* is infinite

Terminal

1=0
2=*
3=*
4=*
5=1
6=*
7=*
8=0
9=0
10=*
11=*
12=1
13=*
14=0

15=0
16=*
17=*
18=*
19=1
20=*
21=*
22=0
23=1
24=*
25=*
26=1
27=*

30=~200 Ohms
31=~200 Ohms
32=~200 Ohms
33=*
34=*
35=*
36=1
(I might have measured these wrong. Not sure how to say what the measurement is)
H1= fluctuating between 0 and 1 depending where + probe is placed
H2= bouncing all over the place
H3= bouncing all over the place
H4= bouncing all over the place
H5=bouncing all over the place
H6=bouncing all over the place
H7=bouncing all over the place
H8=0

RCA Jacks
L center pin = 1 Ground tab =1
R center pin =94.8k Ground tab = 0

Hope you all have a wonderful Holiday!
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Paul Birkeland on December 24, 2020, 10:42:05 AM
Can you post a photo of your meter?
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: vaplen on December 24, 2020, 11:20:04 AM
Thanks so much for the quick reply.

Here is the meter I was using
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Paul Birkeland on December 24, 2020, 11:23:38 AM
Set the meter to 2000K, then try the resistance readings again that you were having trouble with.

An autoranging meter makes this much easier.  A meter like you have needs to have the range manually selected.
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: vaplen on December 24, 2020, 11:38:48 AM
Yup when I first measured I was adjusting it to the nearest range selection that was available.

Tried 2000k and getting pretty similar results to my initial readings.

Would pictures help?
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Paul Birkeland on December 24, 2020, 12:52:52 PM
Try putting your meter on 2000 and measure terminal 3.

Posting build photos could help.  Getting an autoranging meter may also be really helfpul.
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: vaplen on December 24, 2020, 01:17:33 PM
Here is the full results using the 2000k selectors (You replied right before I was about to post this).  Also tried terminal 3 on '2000' selector same output.

Also build pic is attached (Tried posting a bunch but apparently hit a size limit or something).  Wasn't sure how to snap them so if you need a better view of the terminals please let me know.
This is exactly how it reads on my meter. 

Terminal

1=0
2=1
3=1
4=1
5=1
6=1
7=1
8=0
9=0
10=1
11=1
12=1
13=1
14=0
15=0
16=1
17=1
18=1
19=1
20=1
21=1
22=0
23=1
24=1
25=1
26=1
27=1
28=1
29=1
30=0
31=1
32=1
33=1
34=1
35=1
36=1
H1=0
H2=1
H3=1
H4=0
H5=0
H6=045
H7=1
H8=0

RCA Jacks
L center pin = 1 Ground tab =1
R center pin =094 Ground tab = 0

Thank you!
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Paul Birkeland on December 24, 2020, 01:30:54 PM
How about the DC resistance between ground and pin 9 on each socket?
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: vaplen on December 24, 2020, 01:52:16 PM
I assume that means to use the ohm selector still. 

Still using the 2000k selector:

On the A socket depending where I place the probe it shows either 0 or 1.

On the B socket it shows 1

Is it possible that my multimeter is bad?
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Paul Birkeland on December 24, 2020, 01:54:12 PM
Set the meter to 2000, not 2000K, then try that reading again.

Yes, this may be a meter problem if you are unable to measure the resistor from ground to pin 9 on each socket, as that's all that's there to measure.
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: vaplen on December 24, 2020, 02:04:15 PM
Alright so socket A showed 1259 and B showed 1.  Using the 2000 selector.
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Paul Birkeland on December 24, 2020, 02:09:30 PM
How about 3, 11, 17, and 25 with the meter set like that?
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: vaplen on December 24, 2020, 02:12:35 PM
All with '2000' selected:

3 is 1
11 is 1
17 is 1
25 is 1
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Paul Birkeland on December 24, 2020, 02:13:56 PM
1 would mean that you should keep going up in ranges till you don't see the 1 anymore.

I would recommend an autoranging meter though, that was a lot of fussing around to measure one resistor.
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: vaplen on December 24, 2020, 02:17:04 PM
Agreed.

I went all the way to 2000k on the selector and it only showed 1 for each terminal (3,11,17,25).

Of course stores are closed for the holidays right now otherwise I would head out.  Just curious if its something in my circuit causing the issue guess I'll have to wait.

Thanks again Paul.
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Paul Birkeland on December 24, 2020, 02:18:48 PM
I would avoid the temptation to turn your amp on and seek out a different meter.
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Deke609 on December 24, 2020, 02:36:03 PM
And be sure you're testing resistance with the amp unpowered - I imagine you are, but thought it worth saying just in case.

And before getting a new meter, try a putting a fresh battery into the existing one. they can do weird things with a low battery.

cheers, Derek
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: vaplen on December 24, 2020, 04:45:51 PM
Didn't realize the posts continued on page 2.  I did try a different battery but that one seemed more dead than the one I was using... thanks for the suggestion though.  And yep unplugged when testing.  Does the power switch position make a difference?

I am not going to power it on until I am able to test it, the initial readings made me weary to try.  I think the meter I was using was not functioning properly though.

I will probably have access to another manual meter tomorrow, hopefully that will change things for the better.  Otherwise I will have to wait until I can get an automatic meter.

Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: vaplen on December 25, 2020, 05:41:43 AM
Hi All,

So I tested with a different meter and got better results.  I am now convinced there is something wrong in the circuit.  I tested all terminals at the 2k selector.  There are some terminals I tested at a different range notated with '# tested at ____'

Terminal

1=0
2=1
3=1
4=1 #tested at 2M
5=1
6=1
7=1
8=0
9=0
10=1
11=1
12=1
13=1
14=0
15=0
16=1
17=1
18=1 #tested at 2M
19=1
20=1
21=1
22=0
23=1
24=1
25=1
26=1
27=1
30=.213
31=.213
32=.213
33=1
34=1
35=1
36=1

H1=0
H2=.213
H3=1.380
H4=.215
H5=.215
H6=1.380
H7=.215
H8=0

RCA Jacks
L center pin =1  Ground tab =1 #tested at 200k
R center pin =94.2 Ground tab = 0 #tested at 200k
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Paul Birkeland on December 25, 2020, 06:11:20 AM
Yeah, so when you get a "1", you would go up in values until you get a reading. 

I would strongly suggest getting an autoranging meter. 
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Deke609 on December 25, 2020, 06:24:43 AM
To see if the meter is working, why not measure across one of the cathode resistors? I don't have an S.E.X., so I can't point to the terminal numbers. But you may be able to figure that out from the schematic and build instructions.

cheers, Derek
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Paul Birkeland on December 25, 2020, 07:57:47 AM
I had him do that already, which mostly worked, but not being able to resolve the output stage cathode resistances points to a sub-par meter or one that just isn't working properly.
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: vaplen on December 26, 2020, 04:35:52 AM
So I bought an autoranging meter today. Here are the results.  Really not sure what to do.  I can't even measure the resistor on A9 or B9.  Maybe I used bad solder or something (Sn60/Pb40). but it worked fine for the glow test which would make me think it was something further into the wiring.  Any ideas would be great.

Terminal

1=0.4
2=OL
3=OL
4=OL
5=OL
6=OL
7=OL
8=0.2
9=0.3
10=OL
11=OL
12=OL
13=OL
14=0.1
15=0.4
16=OL
17=OL
18=OL
19=OL
20=OL
21=OL
22=0.1
23=OL
24=OL
25=OL
26=OL
27=OL

30=220
31=217
32=215
33=OL
34=OL
35=OL
36=OL

H1=0.4
H2=217.2
H3=OL
H4=215
H5=217
H6=OL
H7=215
H8=0

RCA Jacks
L center pin = OL  Ground tab = OL
R center pin = OL Ground tab = 0.4
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Thermioniclife on December 26, 2020, 06:20:32 AM
Wow, I have been loosely following this thread and I think there is something fundamentally wrong with your testing procedure. And also the solder joints still look suspect. First does the solder have a rosin core flux? I can see at some joints it appears not. Next what kind of soldering iron do you have? is it adjustable or a fixed wattage? If a fixed wattage perhaps it is to low. I think a minimum would be a 40 watt iron. If adjustable crank it up. I run my Iron at 650-700 deg. F. very occasionally higher.
Next Please turn on your meter and set it to ohms and touch the tips together and note what the display shows. Post a pic. Next set the meter to DC volts which may be expressed by Vdc or a V with a solid line with a dashed line underneath find a 9 volt battery or a
AA or AAA battery and touch the probe tips to the battery terminals. Take a pic and post. It's easy hold the probes with your 2 hands and hold the camera with your third hand. ;D
So lets start there Then we will proceed ok?

Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Thermioniclife on December 26, 2020, 06:33:39 AM
Also can you take a pic of the label on the roll of solder and your soldering iron or station?
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Paul Birkeland on December 26, 2020, 06:40:02 AM
Let's start with the left grounding tab reading OL.

The left input jack/pot grounds all wire to 23, which you have with an OL, but it should be grounded.  23 attaches to 26, and your 26 is also OL, but should be grounded.  36 connects to 26, which both should also be grounded, but are not.  That's one entire side of the amp not grounded.  36 is also basically the output of the power supply, so it's a good idea not to turn the amp on until this is resolved.

On the other channel, the ground leaving 36 goes to 12, which also isn't grounded.  12 should go to 5 with a black wire, and that wire doesn't look well connected at 5. In that area be sure the drain wire on the shielded twisted pair wire is pushed down close to the chassis and the foil in that cable doesn't touch anything other than the chassis if necessary. 

Terminal 12 is wired to terminal 9, and you skipped that step.  I would imagine if you install the wire that should be there, things will start looking better.

Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Thermioniclife on December 26, 2020, 06:43:39 AM
OH I apologize I confused your thread with someone else building a Crack. So I will reread your thread to get it straight and get back to you.
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Thermioniclife on December 26, 2020, 06:59:29 AM
PB to the rescue. What a Guy!
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: vaplen on December 26, 2020, 07:37:31 AM
Thank you very much Paul for breaking it down.  Thank you Thermionic as well.

This may be a dumb question, but how do I ground 23-etc.?  Is there something specific I should look for?  I went through the instructions over and it seems like everything is wired correctly.  I must be overlooking something.

I would imagine since they are all connected to 23 that it would be best to start there.
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Paul Birkeland on December 26, 2020, 07:39:31 AM
I called out the specific mistake that you made in my last post.
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: vaplen on December 26, 2020, 07:54:21 AM
That's the part I don't understand.

How do I ground the left grounding tab?  My right one seems wired exactly the same and it is grounded.

Could it just need to be resoldered? Actually that would not make sense because the tab itself should be grounded
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Paul Birkeland on December 26, 2020, 08:02:48 AM
Please read the last two sentences in post 25.
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: vaplen on December 26, 2020, 08:42:29 AM
You're Awesome Paul.  Didn't think I skipped any steps but I guess I made a mistake at 3AM...

Here are my new resistance readings.  Much better but still something is off.

Terminal

1=0
2=OL
3=218.2
4=OL
5=0
6=OL
7=OL
8=0
9=0
10=OL
11=9.1
12=0
13=OL
14=0
15=0
16=OL
17=OL
18=OL
19=0
20=OL
21=OL
22=0
23=0
24=OL
25=OL
26=0
27=OL

30=108
31=108
32=108
33=OL
34=OL
35=OL
36=0

H1=0
H2=108
H3=OL
H4=108
H5=OL
H6=OL
H7=108
H8=0

RCA Jacks
L center pin = OL   Ground tab = 0
R center pin = OL Ground tab =  0
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Paul Birkeland on December 26, 2020, 08:59:23 AM
We'll start with terminal 3 reading as 220 ohms.  I mentioned another issue in post #25 that would likely clear this up.  It might also help to know if that resistance changes depending on whether or not you have tubes in the sockets.

Terminal 3 is shorting to some other terminal with a 220 ohm carbon film resistor attached to it.  I pointed out my concerns about this in post 25, and you need to go in there and push anything apart that's a bare lead that's touching anything it's not soldered to.
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: vaplen on December 26, 2020, 10:04:29 AM
So I partially removed the 220 ohm resistors and the 1.5uF 630v metalized polypropylene capacitor.  The terminal is still reading 220 ohms.  Anywhere else I should check?

I also resoldered terminal 5 and moved the drain wire/foil away.
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Paul Birkeland on December 26, 2020, 10:35:21 AM
So the shielded twisted pair of wires that goes between A1/A12 and B1/B12 really needs to be run the way we specify in the manual.  You have it rubbing up against a lug on the 12 pin socket that sits at about 350V, and if the socket pin contacts the shield on the STP, serious destruction will occur.

Terminal 3 goes to ground through the primary of the output transformer, then the 680 ohm cathode bias resistor.  The bias resistor goes from 5 (where you have a good 0) to 11, where you have a reading that's not correct.

Is is possible that you're seeing 220K on terminal 3 rather than 220 ohms?  220K wouldn't necessarily be a problem. 
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: vaplen on December 26, 2020, 11:27:32 AM
I really wish it was 200k.

I just emailed [email protected] to see if I could send my unit in to diagnose.  I was hoping this would go smoother as I spent a lot of time on it.  I'm taking a break with my unit now.  Hopefully she gets back to me otherwise I will spend some free time trying to fix things.

I've built a couple pairs of speakers, this is definitely next level

Thanks again for your help.  Depending on her answer I might be asking more questions  :)
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Paul Birkeland on December 26, 2020, 11:50:34 AM
I am the contact for the repair service, and Eileen will be out of the office till the 4th.  We are doing a revamp to the repair service to straighten out some kinks we are experiencing, so I would recommend taking a short break, then getting back to it.

It may help to go through the manual in its entirety and carefully read each step, then check your work.  Some wires and connections are going to need to be moved to the proper spots for ultimate reliability, and you may discover some other issues that aren't so visible in the photos you posted.

-PB
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: Natural Sound on December 26, 2020, 03:25:21 PM
vaplen, if you let us know where you are located maybe a local bottlehead can help you sort it out.
Title: Re: Finished build. Resistance issues. Need help troubleshooting.
Post by: vaplen on December 29, 2020, 03:38:25 AM
Hey Paul,

Eileen actually got back to me and sent me the invoice for repair, which I have paid.  I am just waiting on the box to be shipped (I have no update yet). Just wanted to let you know.