Bottlehead Forum

Bottlehead Kits => Eros Phono => Topic started by: georgeged on March 02, 2021, 07:30:31 AM

Title: Eros-2: I built it my way
Post by: georgeged on March 02, 2021, 07:30:31 AM
Just finished my Eros. Very happy with sound – very natural and warm. Thanks to all BH team for the great kit!

I made few changes / upgrades to stock kit:

1)   Tube sockets are now premium machined Teflon
2)   Most of MF resistors - Dale RN's, CF – Takman 0.5W
3)   RIAA capacitors are matched within 1% tolerance to recommended values (I bought additional 10pcs of each value). 76.8K & 10.5K resistors (“ideal” values recommended by PJ) are Dale RN 0.1%
4)   Almost all terminals (except 2 x 3-lug) are removed. I done it to make as less solder points as possible
5)   Earthing is “star” type.
6)   Most of hard wires are 1mm pure silver annealed silver wire (on the pictures the are in Teflon tubing; I had a piece from previous projects). Solder used is lead-free 4% silver.
7)   Power supply: 270R resistor replaced with C-7X choke; instead of 100uf electrolytic cap now is 120uf PP film.
8)     0.1uf capacitors on Shunt Regulator board are now CDE 942C
9)   Output capacitors are MIFLEX KPCU-01 Copper Foil, Paper/Polypropylene-in-Oil 1uf 600V
10)   And finally, NOS tubes are: EF86 – Valvo, E88CC - Tesla Gold Pins, ECC82 - RFT
Title: Re: Eros-2: I built it my way
Post by: galyons on March 02, 2021, 07:47:16 AM
Very nicely done!!   :)

Cheers,
Geary
Title: Re: Eros-2: I built it my way
Post by: Paul Birkeland on March 02, 2021, 07:53:19 AM
I think you will find that the RN60 27K cathode resistors you have installed will live a very short life (maybe a year) before the heat gets to them and destroys them.  It's possible that this particular resistor used in that spot will also scorch the PC board.

The same goes for the 47K resistors on that board, though I would expect the 27K resistors to blow out a good chunk of time before these do.  There are lots of fancy 2W rated parts you can get that fit here from Parts Connexion. 

The same goes for the ~220K resistors on the shunt regulator board above the 12AU7.



Title: Re: Eros-2: I built it my way
Post by: georgeged on March 02, 2021, 09:52:12 AM
PB:
Quote
I think you will find that the RN60 27K cathode resistors you have installed will live a very short life (maybe a year) before the heat gets to them and destroys them.  It's possible that this particular resistor used in that spot will also scorch the PC board. The same goes for the 47K resistors on that board, though I would expect the 27K resistors to blow out a good chunk of time before these do.  There are lots of fancy 2W rated parts you can get that fit here from Parts Connexion.

PJ:
Quote
The 47K resistor carries significant DC and should be metal; film is more practical than bulk metal or non-inductive wirewound. But no carbon, it's more likely to be noisy. A 1.75-watt rating is acceptable. It can be 5%.

I bought Takman REY 1W, but they didn't fit - leads are too thick. I will search for something which will fit.
I'm confused as to the correct power ratings for the Dale resistor ranges. I thought military grade RN60 or its industrial grade equivalent CMF60 is 1W@70°. 47K used is RN70/CMF70, which, as far as I know, is 1.75W. Am I wrong?


Title: Re: Eros-2: I built it my way
Post by: georgeged on March 02, 2021, 09:59:47 AM
a couple more photos - the very beginning
Title: Re: Eros-2: I built it my way
Post by: pechelman on March 02, 2021, 10:25:20 AM
I thought military grade RN60 or its industrial grade equivalent CMF60 is 1W@70°. 47K used is RN70/CMF70, which, as far as I know, is 1.75W. Am I wrong?

quick look at the datasheets shows RN60 at .25W @ 70°C and an RN70 and .75W @ 70°C. The RN70 apparently used to be rated at 1W but was downgraded sometime in the past.
Reference: https://www.vishay.com/docs/31027/cmfmil.pdf
Title: Re: Eros-2: I built it my way
Post by: Paul Birkeland on March 02, 2021, 10:30:01 AM
I bought Takman REY 1W, but they didn't fit - leads are too thick. I will search for something which will fit.
When I run into that problem I will use my side cutters to cut the resistor leads to a point so they will poke into the boards.
I'm confused as to the correct power ratings for the Dale resistor ranges. I thought military grade RN60 or its industrial grade equivalent CMF60 is 1W@70°. 47K used is RN70/CMF70, which, as far as I know, is 1.75W. Am I wrong?
CMF/RN60 resistors are 1/4W rated. 
CMF/RN70 resistors are 3/4W rated. 

That is the maximum power rating assuming the ambient temp around the resistor isn't over 70C.  The datasheet can be a bit confusing because it's so comprehensive.  If we consider the 47K resistor with ~150V across it, that's just under 0.5W of dissipation. For a CMF-70, that will give you +50C of temp rise, and we recommend staying under 100C total.  On a toasty PC board, you may go well over that.  Based on what's in the datasheet, they are rating the resistors to run up around 130C max, which would likely discolor the PC board and possibly burn up other components close by. 

The 27K RN60 dissipates less power, but it's smaller size means it will experience a similar temperature rise.  That part is in a pretty tight space, and I also noticed that you have the 100uF caps sitting right next to that part instead of bent over and hanging off the side, so heat will continue to be an issue there. 

We tend to suggest going with approximately triple the wattage that would be the bare minimum. 

Another trick you can use is to just buy a couple resistors of a higher value and parallel them together before sticking them on the board. 
Title: Re: Eros-2: I built it my way
Post by: georgeged on March 02, 2021, 10:42:55 AM
Thank you Paul. I will order replacements.
Title: Re: Eros-2: I built it my way
Post by: Deke609 on March 02, 2021, 11:35:06 AM
Beautiful build! Nicely done.

cheers, Derek
Title: Re: Eros-2: I built it my way
Post by: Natural Sound on March 02, 2021, 02:16:45 PM
How does it sound compared to the stock build?
Title: Re: Eros-2: I built it my way
Post by: 2wo on March 02, 2021, 06:26:29 PM
Have a look at the Kiwame resistors, they are rated at 2 W and are pretty small.  I use them a lot...John
Title: Re: Eros-2: I built it my way
Post by: georgeged on March 03, 2021, 08:07:48 PM
How does it sound compared to the stock build?

From beginning It was build with upgrades.. Never heard stock model.. Right before I built Eros, I finished Aikido PH2 preamp (also with upgraded parts). Right after replacement of resistors mentioned by PB, I will spend time to compare those two. But my first impression is, that sound of Eros is warmer, and I like it.
Title: Re: Eros-2: I built it my way
Post by: georgeged on March 03, 2021, 09:22:25 PM
@PB

Paul, I chose some replacement resistors on Mouser, but I think data provided on their site sometimes is not accurate (Dale CMF60 acc. to Mouser is 1W, CMF70 - 1.75W), so I would like to check with you. 
Can I use Holco H4P (acc. to Mouser 1W power rating) for 27K & 220K and Dale CPF3 (3W) for 47K?
Another option I found on PCX - PRP 1Watt metal films. But all 2W metal films they have are too big for PCB.
Title: Re: Eros-2: I built it my way
Post by: Paul Joppa on March 04, 2021, 04:12:12 AM
There are different power ratings for mil-spec or regular commercial service, for the same reasons that we usually don't exceed 1/3rd of the regular rating - longer component lifetime/greater reliability. It's in the data sheet, though not very clear - the Vishay-Dale data sheet is intense!
Title: Re: Eros-2: I built it my way
Post by: Paul Birkeland on March 04, 2021, 04:58:01 AM
The 27K HP-4 would be marginal by our standards.  Parts Connexion has an Amtrans and a TKD 27K/2W resistor, I'd pay a little more for the extra margin.  For what it's worth, the actual signal current will travel through the capacitor across this resistor and not so much through the resistor itself.  If the resistor pads on the PC board aren't giving you enough room, you can put the 27K resistors on the outboard terminal strips on each 9 pin socket (you'd have to add them back) between ground and an empty lug, then run an extra wire to the screen grid of each EF86 to make the appropriate connection.

The HP4 for the 220K would be OK.

The CPF-3 is a great choice.  I have a bunch of those in my stash. 

You're getting the real DIY experience here!
Title: Re: Eros-2: I built it my way
Post by: georgeged on March 04, 2021, 06:38:30 AM
27K resistor: AMTRANS have Metal Oxide and Carbon Films. Most probably you recommend Metal Oxide ones, correct? If yes, what about Panasonic ERG-2 (2 watt)? I used them in DIY Nelson Pass amps - they are pretty good and small size too.
Title: Re: Eros-2: I built it my way
Post by: Paul Birkeland on March 04, 2021, 07:04:47 AM
I would go for the carbon film.  We will use metal oxide resistors in our products where they don't handle signal current (mostly R2 on C4S boards) or where there may not be other good choices (sometimes for really low value/high power filament dropping resistors).  Since there's a big cap across the 27K resistors, I wouldn't be too concerned about using a metal oxide resistor there, but technically I would consider it a downgrade from the parts we provide. 
Title: Re: Eros-2: I built it my way
Post by: georgeged on March 04, 2021, 08:17:24 AM
Thanks Paul
Title: Re: Eros-2: I built it my way
Post by: canonken on April 24, 2021, 09:29:17 AM
All I can say is that LOOKS amazing!  Very pretty!
Title: Re: Eros-2: I built it my way
Post by: georgeged on June 03, 2021, 07:47:49 AM
Resistors are changed. New ones are:
- 47K - Dale CPF3 3W
- 27K - Amtrans AMRT 2W
- 220K - PRP PR9372 1W

This resistors become really hot after an hour of listening. It was absolutely necessary to have more power here. Thank you PB!
Title: Re: Eros-2: I built it my way
Post by: georgeged on August 19, 2021, 09:06:29 PM
@PB and PJ

Are there any sonic benefits if I replace the 1000uf 6V electrolytic caps with SANYO OSCON polymers? Partsconnexion have stock of 1500uf@4V and [email protected]
Title: Re: Eros-2: I built it my way
Post by: Paul Birkeland on August 20, 2021, 06:05:01 AM
They are 10,000uF at 6.3V caps, and I don't see an OSCON cap that is anywhere near that big. 

The 1500uF/4V cap looks to have really short leads for PC board mounting, so that's certainly something to avoid. 
Title: Re: Eros-2: I built it my way
Post by: georgeged on August 20, 2021, 08:25:18 AM
Clear. Thanks Paul.
Title: Re: Eros-2: I built it my way
Post by: Paul Birkeland on August 20, 2021, 08:30:23 AM
You could try something like this:
https://www.mouser.com/ProductDetail/Nichicon/UKA1A103MHD?qs=ZkXqA7GzKJJAEEuOQa2CCw%3D%3D (https://www.mouser.com/ProductDetail/Nichicon/UKA1A103MHD?qs=ZkXqA7GzKJJAEEuOQa2CCw%3D%3D)
Title: Re: Eros-2: I built it my way
Post by: Doc B. on August 20, 2021, 10:12:16 AM
IIRC we tried OSCON caps in one of the first iterations of the Eros and leakage was an issue so we abandoned the idea. But maybe I'm confusing my prototypes. Too many years and too many products.
Title: Re: Eros-2: I built it my way
Post by: 4krowme on March 14, 2022, 04:50:37 PM
georgeged,

  I know that I am late to the party here, but your photos of the quality of your work caught my eye. I do not build as pretty as some, but better than others. That's about all I can say. I am looking at the shielding used for the power transformer. I have a question as to the material that you used. Was it Mu-metal, or something else.
 Also, I see that you mentioned building a PH2 phono. So did I. Let's just say it was an experience. A little beyond my real ability.
 I have tried 4 phono amps so far, and good and bad have come across my system. Maybe just not a good match in a couple of cases. Some were factory, some were kits.
Title: Re: Eros-2: I built it my way
Post by: Doc B. on March 15, 2022, 05:47:43 AM
Presumably you are asking about the shielding around the added filter choke. IMO a better solution than adding a source of magnetic interference and then trying to shield it is to put the 270 ohm resistor back in. The preamp has a shunt voltage regulated, constant current source regulated power supply and a power transformer designed for very low radiated magnetic field.
Title: Re: Eros-2: I built it my way
Post by: 4krowme on March 15, 2022, 06:29:46 AM
  Thanks Doc for the correction and explanation. I find that in my builds that the 'what if' moments answer themselves later on. My latest what if came from using a smaller chassis than could be used. Not just in the physical sense but also electrical, and so the question came up about shielding. The better answer will arrive in a day or so. Yes, a larger chassis.
Title: Re: Eros-2: I built it my way
Post by: Natural Sound on March 15, 2022, 05:14:44 PM
From beginning It was build with upgrades.. Never heard stock model..

Too bad. Those "upgrades" might not amount to anything. Worse, they might degrade the sound as intended by the designers.