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Bottlehead Kits => Crack => Topic started by: Forte on June 07, 2010, 12:13:25 AM

Title: Final Voltage Check
Post by: Forte on June 07, 2010, 12:13:25 AM
Hi,
Have just finished soldering my amp and am up to the final voltage check.

The manual states
Quote
"It should not climb higher than about 9 volts and should then drop to zero. If it climbs much higher and/or does not reduce to zero do not plug in headphones until you have worked out the issue and the voltage stays below 9V."
How much higher is much higher?  My amp climbs to 15V and the drops to 0V, is this too high?

All over check are fine, no voltages out by more than 10% and have triple checked all parts and connections and cannot see any errors.
 
Title: Re: Final Voltage Check
Post by: Doc B. on June 07, 2010, 04:33:06 AM
This is probably due to variations in the spec of the 6080. Sometimes they need to cook in a bit to settle to their nominal performance. Try letting the amp run with the volume turned down all the way and without headphones plugged in, for a couple of hours. Then turn it off and let it cool for maybe 15-20 minutes and do the test again.
Title: Re: Final Voltage Check
Post by: Paul Birkeland on June 07, 2010, 06:01:43 AM
You may also have a meter with a very high refresh rate, and you are catching the peak better than we did when we wrote the manual.  The real key with that terminal is that the voltage spike is low and dissipates quickly.  If you measured there and found a constant 50v or something along those lines, it would be a good indicator that one or both of the 2.49k resistors were not hooked up properly.
Title: Re: Final Voltage Check
Post by: Forte on June 08, 2010, 12:26:52 AM
  The real key with that terminal is that the voltage spike is low and dissipates quickly.  

Well I left it on for a few hours and retested and no difference, but after reaching 15V it drops to 0V in seconds so all seems good. Will give it a listen later.

Thanks for your reply's!
Title: Re: Final Voltage Check
Post by: tdogzthmn on June 09, 2010, 12:47:43 AM
My turn for questions!

So I got the amp build and I went through the resistance check which looked good so I proceed to the voltage check where I ran into issues.  Each terminal designated to have a voltage of 90 or 170 caused my meter dial to peak out.  All the terminals which are supposed to be zero seemed fine as the meter did not move.  Any idea of where to start looking?  I did a brief lookover to see how it compared to photos.  Also looked for unsoldered parts and any obvious shorts.  I will do a more thorough inspection in the morning but wanted to ask anyway.

Thanks for the help,

Tom
Title: Re: Final Voltage Check
Post by: tdogzthmn on June 09, 2010, 07:21:59 AM
I have one of the newer kits with the corrections.  The multimeter I am using is an older Leviton and is not digital.
Title: Re: Final Voltage Check
Post by: Doc B. on June 09, 2010, 07:23:35 AM
What scale is the meter set on?
Title: Re: Final Voltage Check
Post by: tdogzthmn on June 09, 2010, 08:04:31 AM
I have the meter set to 500 DCV which is the highest setting in the DC range. 
Title: Re: Final Voltage Check
Post by: Grainger49 on June 09, 2010, 08:19:02 AM
Then there is something wrong.  I'll bet you guessed that.  It could be the meter, do you have a friend who has a newer meter?

I don't have the information on the Crack so I don't know it produces over 500V DC.  

Are you measuring to the ground or chassis?  
Title: Re: Final Voltage Check
Post by: tdogzthmn on June 09, 2010, 08:43:16 AM
I am going to grab a digital meter from a friends to double check. I was doing my readings with the black lead clamped to terminal 12, the one listed in the manual. I give an update soon once I get the new meter and try it out.
Title: Re: Final Voltage Check
Post by: tdogzthmn on June 09, 2010, 09:55:24 AM
I got the new digital meter and recheck the terminal readings.  These are the results.

Terminal

1  143.5
2  163.5
3  0.023
4  168
5  74
6  .03
7  148
8  0
9  99
10  0.00
11  0.012
12  0.00
13  170
14  0
15  193.5
19  91
20  -0.01

I found a bit of a loose connection on A1 so I am going to resolder but I did chack and the reading was not 90.  Hopefully someone might be able to know whats going on with these readings.  Thanks for the responses so far!
Title: Re: Final Voltage Check
Post by: Paul Birkeland on June 09, 2010, 11:06:25 AM
A loose connection at A1 would explain most of this.  Voltage at terminal 1 is high because no current (well, very little) is being drawn through the plate loading resistor between terminals 1 and 2.  That plate voltage also sets the bias for one half of the 6080, so I'd expect things to fall into line when that connection is remedied.

After fixing your connection, is terminal 1 closer to 75v?  Did the voltage at terminal 7 come down a bit?  99 isn't so bad, but 148 is a problem.
Title: Re: Final Voltage Check
Post by: tdogzthmn on June 09, 2010, 12:08:08 PM
I did a resolder on A1 and rechecked the Terminals but did not get any significant changes.  The terminals which have significant readings were: 1 (143.5), 7 (148), 19 (91), 20 (-0.01).

Here are the readings from the tube pins.  Also noted that only the LED on connection A3 was lit, the LED between A8 and the center was not.

A1  74
A2  0.0
A3  1.583
A4  -0.0
A5  -0.0
A6  148*
A7  0.01
A8  0.002*
A9  -0.001

B1  150*
B2  170
B3  149.2*
B4  74.2*
B5  170.2
B6  99.3
B7  -0.001
B8  -0.001


Title: Re: Final Voltage Check
Post by: Doc B. on June 09, 2010, 02:12:05 PM
Check to see if the LED at A8 was installed backwards or has a cold solder joint.
Title: Re: Final Voltage Check
Post by: tdogzthmn on June 09, 2010, 03:05:45 PM
The LED was a bit loose and made sure the connection was correct (silver band facing the center pin as in the photos).  I added more solder and took new readings but I still have zero volts and A8.  Also should both lights be on or off?  Right now only one is lighting up.
Title: Re: Final Voltage Check
Post by: Paul Birkeland on June 09, 2010, 04:29:44 PM
The LED not lighting will also screw up those voltages.  Can you set your meter to measure diodes and measure the LED in both directions?  Also, be sure the connection that ties pins 4 and 5 together is doing its job.  Something is amiss with the 12AU7 socket.
Title: Re: Final Voltage Check
Post by: tdogzthmn on June 09, 2010, 05:00:29 PM
How can I tell if my multimeter can measure the diodes?  I have both an analogue and digital to use.  I checked connections A4 and A5 and made sure they were attached to the pins.  I took another reading of A8 and got 13.2.  While I was poking around A8 I noticed that the other light LED would sometimes go out.

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Ffarm2.static.flickr.com%2F1299%2F4686593117_19fe3616b1_b.jpg&hash=bf99900140782f94b25eecba504f77246d985d99)

(https://forum.bottlehead.com/proxy.php?request=http%3A%2F%2Ffarm5.static.flickr.com%2F4072%2F4686593163_de0b55e51d_b.jpg&hash=d4fb4efba4cfa26a4a121c89f500b2ffc5a5e373)
Title: Re: Final Voltage Check
Post by: Paul Birkeland on June 09, 2010, 06:08:16 PM
Resolder A4.  Also add some solder to all of the lower joints on the 9 pin terminal strip. 
Title: Re: Final Voltage Check
Post by: tdogzthmn on June 09, 2010, 08:17:03 PM
I noticed when checking the voltages of terminals 4U and 5U, when I touch the red lead to the terminal the LED between A3 and the center pin with shut off.  The other LED still has not turned on.  I also when through the instructions once again to be sure the components were installed correctly.  I am still stumped as to why my voltage readings are off.
Title: Re: Final Voltage Check
Post by: ironbut on June 09, 2010, 11:47:11 PM
It could just be the picture, but the solder joint on the center common ground looks a little iffy (maybe a cold joint?). I know when I'm soldering diodes with short leads, I get nervous about overheating 'em and sometimes pull the iron off the joint too soon.
Title: Re: Final Voltage Check
Post by: Doc B. on June 10, 2010, 05:05:24 AM
You might try measuring resistance across the LED that doesn't light up ( amp turned off and unplugged for this). Since it is a diode it will conduct in only one direction, and in that direction give a reading with the meter probes measuring from end to end (maybe about 1.5K ohms to 2K ohms if I remember correctly). Then when you swap the probes end for end it will read infinite resistance. If it reads infinite both ways it may be damaged, in which case we can send a replacement. 

Title: Re: Final Voltage Check
Post by: Paul Birkeland on June 10, 2010, 06:30:11 AM
Yes, the joints on that terminal strip look mostly suspect. When touching them with meter probes causes things to change, the components are not properly soldered.
Title: Re: Final Voltage Check
Post by: Paul Birkeland on June 10, 2010, 06:31:30 AM
Yes, resolder all of the connections on that terminal strip. When measuring voltages causes intermittent connection issues, there are bad joints.
Title: Re: Final Voltage Check
Post by: dumbo on June 16, 2010, 03:05:03 PM
I did a resolder on A1 and rechecked the Terminals but did not get any significant changes.  The terminals which have significant readings were: 1 (143.5), 7 (148), 19 (91), 20 (-0.01).

Here are the readings from the tube pins.  Also noted that only the LED on connection A3 was lit, the LED between A8 and the center was not.

A1  74
A2  0.0
A3  1.583
A4  -0.0
A5  -0.0
A6  148*
A7  0.01
A8  0.002*
A9  -0.001

B1  150*
B2  170
B3  149.2*
B4  74.2*
B5  170.2
B6  99.3
B7  -0.001
B8  -0.001




Not sure if you have resolved this or not.  I had similar out of whack readings.  After a couple days of pulling what's left of my hair out, it turned out to be a bad 12AU7 tube.