Repairing a Crack

ieure · 1730

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Offline ieure

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on: October 25, 2017, 02:48:31 PM
I was given a Crack kit by someone who tried to build it, but ran into problems and gave up.  After sitting on the shelf a while, I finally got a pair of headphones nice enough that I'd like to sort this thing out.  I've done a fair amount of digital electronics repair, so I have a scope, isolation transformer, meter, etc, but this is my first time digging into an amplifier.  I wasn't given any documentation, but was able to find a manual online.

When I got it, I was told that it had been powered up, had a hot smell, and blew the fuse after a few minutes.

Comparing the chassis to the build instructions, I saw that the wiring for the 150V secondary had been reversed, bridging the 150V and 0V lugs instead of 150V - 150V / 0V - 0V.  Also, the wiring from the transformer to terminals 18/19 were reversed.  I suspect it doesn't matter, since it's the input to the bridge rectifier, but I corrected it anyway.

Nowhere in the documentation does it state what the fuse rating should be.  I saw that the input jack itself is rated for 10A.  I stuck a 4A SB fuse in, since I had one handy and it seemed like it'd be in the right ballpark.

I didn't see any other issues, so I went through the resistance check from the manual (passed), and powered it up with the tubes removed to check the heater and B+ voltage;  both looked good, the fuse didn't blow, and I had no hot smell or other indication of malfunction.  From there, I reinstalled the tubes and went through the power up and voltage check from the manual.  The 12AU7 lit up, but the 6080 didn't.  Checking the voltage on terminal 2, it was around 220VDC instead of 170V.

I pulled the 6080 and checked the heater, it seems to have a very high resistance (megaohms), so I'm afraid it got toasted when it was powered up before.  Also looks like terminal to connects to its socket, so that may explain the voltage test result.  I went ahead and ordered a replacement.

Any other things I ought to check, or does it seem likely that the 6080 is the problem?  I'd hate to toast another one.



Offline Doc B.

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Reply #1 on: October 25, 2017, 04:03:29 PM
Since the amp has never worked properly we don't have enough information to tell you whether the amp will work properly if you just replace the 6080. What needs to be done is to go though the manual step by step and make sure each connection is correct. Then perform the resistance check, and if it passes then perform the voltage measurements. If it still doesn't work you can post your voltage readings and images of the build and we can use those to try to help. Beyond that your best recourse is to take advantage of our flat rate repair service.

Dan "Doc B." Schmalle
President For Life
Bottlehead Corp.


Offline Doc B.

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Reply #2 on: October 25, 2017, 04:47:09 PM
Thank you also for inspiring me to look for an illegal posting of one of our copyrighted manuals. I have filed an abuse report with the violator's DNS service.

Dan "Doc B." Schmalle
President For Life
Bottlehead Corp.


Offline ieure

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Reply #3 on: October 25, 2017, 05:51:44 PM
What's the correct way to get a copy of the assembly instructions or schematics in my situation?  Is there a better schematic than the one in the manual?