First things first, it's really, really, really important not to try to use an amp that doesn't pass its voltage checks. Not passing the voltage checks tells us that the amp isn't working properly, and an amp that isn't working properly can destroy your headphones.
Could you post some photos of your build? Are you certain that the wire leaving OB is going to the correct place?
You could get very high OB voltage also from a poorly soldered R1 resistor on the larger Speedball board.