Assuming we go with 3 classes and using what you suggested:
BH I: DIY Fundamentals
Obj: To provide the noob with the fundamental skills needed to construct a BH kit, and give experienced builders an overview of the BH build philosophy.
Content: safety fundamentals to include cap discharge, proper handling of components (ie, IC's), soldering, wire fundamentals and braiding, proper grounding of shielded cables (?), resistance, Ohm's Law, diodes, transistors, and beginning schematics. Lab
BH II: Tube Theory and Circuit Design
Obj: Provide the experienced builder with the theory behind vacuum tubes and the creation of audio circuits.
Content: types of tubes and their properties (power vs output, why choose this vs that), loads, power supplies, transformers, layouts, diodes, capacitor theory (how determine what caps you can use in an existing circuit), and intermediate schematics. Lab
BH III: Advanced Tube Theory and Circuit Design
Obj: Learn the fundamentals of audio tube circuit design, so that the experienced builder can both modify existing and/or create unique audio circuits.
Lab: should be able to propose/design a simple problem/desired effect, identify components, should be able to ask what tubes will do what and/or what caps will do what in the circuit, and go from design to product. (Obviously, this is out of my area of expertise and am at a loss for terms/ideas.) Lab.
An idea for the BH III Lab is to take the existing "Noisy Cricket" guitar audio amp and convert it to a tube amp. Here is the diagram for the NC
http://beavisaudio.com/projects/NoisyCricket/MarkII/NoisyCricketMarkII_RadioShack_Rev2.pdf Here is a tube version of NC
http://www.olcircuits.com/olc_tubecricket.html Or do something similar.