Hello ghostrider
I have exactly the same problem and been battling it for days, Not yet fixed because I was thinking its bad tube so sent it back for a refund.
I've now ordered a newer chatham 5998 and I'm waiting for that to be delivered.
I upgraded to the speedball and my chatham 2399 made a bad noise.
what your saying makes me sad
I'm hoping it would be fixed with a new tube >:
My Chatham 2399 (same as 5998 I've heard ) went slightly quieter once I upped the volume past 5mm (still very loud ) and my noise is louder in the left channel ...I don't get the pop you have though.
Mine is weird as with the stock tube the amp was making the same noise at power up 0% volume as the chatham did.... but if I upped the volume with stock tube past 5mm the noise would go away and be silent after 5 mins warm up at 0% volume.
No problems. Then I got hold of some more power tubes to try and all seemed fine but all these tubes are the 6080 6AS7G not the 5998 tubes.
With my chatham I had the same noise as the stock 6080 tube did at warm up 0% volume but upping the volume past 5 mm it would change the noise slightly and go a little quieter but never go away and is still loud unusable.
Trying to find out what's wrong I uninstalled the speedball and the tubes worked fine .... chatham works fine
I swapped the 2 little pcb boards around no change, I even uninstalled the big pcb board and put back in the 3k resistors while keeping the 2 small boards installed that didn't fix it.
I was then thinking the speedball made the tubes work harder or something and shows a bad tube as a bad one,
??
I only had 1 chatham 2399 (5998) so thought it was bad,
The tube was fine 1st time I used it with the speedball though .. second time I powered up the noise started.
at first I was thinking its a ground wire as when I touched my headphone cable or the headphone socket it would go quieter stock tube (It still does this and my headphone cable is very old 1st gen HD600 even thinner than current hd600s cable ..
Then more testing with the stock tube installed i found that the white middle wire on the volume pot that goes to the tube socket touching this wire the noise would change or go away , (still 6080 tube)
So i fixed this white wire seemed better but this was with the amp still warming up so I dont know if this was even a problem I was confused
( no difference with the chatham)
weird thing is If I unplugged my headphones and waited 30 mins 1 hour the with the chatham the noise would go away but only if the volume was at max No change at all other volume.
I'll update you when I get the new tube ghostrider , I hope it works as I spent alot of money now! on tubes testing and stuff also I ordered a load new parts from bottlehead as i want to rebuild the amp ...Really want the 5998 to work as it sounded brilliant with the speedball installed 1st time ....so much better than the other tubes I have.
I thought without the speedball the 5998 didn't sound that good
Good luck ghostrider