Hi There!
I wanted to post back and let you know I am now listening to a silent crack amp, after having given up and taking it to an electronics engineer I found in a local forum.
It took him about 20 minutes to find the problem and only after he went through step by step in the manual did he find that I had connected but failed to solder 2 of the connections on page 19 of the manual (I could get the numbers exactly of which tags, but it's on and would be hot to turn over. He summarized it was allowing a ground loop. It also explained why moving the amp to my office changed the sound as the car movement probably moved the connection slightly.
On the plus side he said with 1 exception he found my soldering to be better than a lot of the graduates with project work experience he had seen, he was pretty impressed.
It was a little frustrating to have it turn out to be this as I had been over the amp at least 20 times looking for bad solder joints but sometimes the more you look the worse it gets.
I am just glad to be over this hurdle. I am trying to now decide if I should listen to it more or move to the Speedball upgrade this weekend.
I am also wondering if there are other upgrades I should add now before the speedball which will be much harder once the speedball is in.