If I'm remembering correctly, your original build toasted the power transformer and had some other issues. Your current problem is potentially related to existing gremlins.
Update: I'm sitting on the couch with HD650's on my head; a pint of Samuel Smith's Taddy Porter in-hand; Smashing Pumpkin's "Siamese Dream" playing; and a grin from ear to ear!
I must level with you guys - I realised to myself that I'd had the black lead of the multimeter clipped to "terminal" 12 on the transformer - not the real "terminal 12", hence my crazy readings. I can only laugh about it now, but I disconnected the board, and basically re-soldered my entire base Crack (probably for the best). Realised after going through the original build manual that "hey...there's another 12 on here" - lo and behold my readings were spot-on, completed the build with flying colours, and voila.
Thanks again for being so responsive and helpful guys - can't tell you how much the personal touch has really added to the experience. Very chuffed with myself right now, and psyching myself up to take-on a pre-amp next.
Cheers, and thanks guys.
Matty