Big speedball board LEDs near PS in Crack will not light [resolved]

Galapac · 6319

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Offline Galapac

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I had my BHC working for some time now and just installed 2 output film capacitors to try out the mod.
Everything was working fine until one of the capacitors disconnected from terminal 9.
Before I noticed it I had been burning in the amp and had it on for several hours and the trans was a bit hot and there was a hum in the right channel.

I reconnected the terminal and now the 2 LEDs nearest the power supply will not light up and I only get sound in the left channel. I rechecked my connections several times and rsolderded the OA, OB, B+, and G connections to no avail.

Small board lights up fine.

Current voltage readings from the terminals:
OA - 70.4
OB - 54.5
G - 1.9
B+ - 101

These readings appear a bit off and was wondering if anyone else had this same issue.
« Last Edit: August 07, 2023, 07:59:25 AM by Paul Birkeland »



Offline Paul Birkeland

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Reply #1 on: June 19, 2023, 02:52:38 PM
Can you post both the small board and big board voltages?

Paul "PB" Birkeland

Bottlehead Grunt & The Repro Man


Offline Galapac

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Reply #2 on: June 20, 2023, 06:32:39 AM
The voltages from the small board read as follows:
OA - 55.7
IA - 100.6
B-A/B - 1.6
IB - 100.3
OB - 71.8



Offline Paul Birkeland

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Reply #3 on: June 20, 2023, 04:49:06 PM
Pull the 6080 and recheck the small board voltages.

Paul "PB" Birkeland

Bottlehead Grunt & The Repro Man


Offline Galapac

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Reply #4 on: June 21, 2023, 10:23:38 AM
Ok, without the 6080 tube in the small board read normal ranges as follows:
OA - 71.7
IA - 228
B-A/B - 0
IB - 228
OB - 70.6



Offline Paul Birkeland

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Reply #5 on: June 21, 2023, 10:25:10 AM
The most common reason to see a problem like this is that the TIP50 transistors are not properly installed on the heatsinks. If the metal tab of either TIP50 touches the heatsink, then the amp will enter the state that you have described by your voltages.

Paul "PB" Birkeland

Bottlehead Grunt & The Repro Man


Offline Galapac

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Reply #6 on: June 21, 2023, 12:53:41 PM
Paul,
I don't think it is that.
Like I said previously this was a working Crack and I just checked the TIP50 trans and both have the clear plastic between them and the heat sink.
I can share pictures if needed.
I took the board off and re soldered everything just to make sure nothing was loose and reconnected with the same issue that the 2 LEDs closest to the PS will not light and I only get music out of one channel.
Could it be that one of the new capacitors I installed has gone bad?
I checked those connections too and both are solid.
-Greg



Offline Paul Birkeland

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Reply #7 on: June 21, 2023, 01:11:26 PM
Please definitely do not listen to an amp not passing its voltage checks.  This can damage your headphones.

Yes, please do post some build photos, with particular emphasis on showing the mounting of the TIP50 transistors.

Paul "PB" Birkeland

Bottlehead Grunt & The Repro Man


Offline Galapac

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Reply #8 on: June 22, 2023, 10:48:52 AM
Paul,
Let me know if you need more or of a specific area that I may not have picked up,
Greg



Offline Paul Birkeland

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Reply #9 on: June 22, 2023, 12:31:19 PM
The Q2 transistors on the big board aren't all the way soldered.

I would pull the huge caps out and retest the amp with the 6080 to see if the B+ pops up.

Paul "PB" Birkeland

Bottlehead Grunt & The Repro Man


Offline Galapac

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Reply #10 on: June 23, 2023, 07:13:58 AM
Paul,
I removed the big caps as suggested and replaced with the original caps.
I also re soldered around the TIP50 trans and re soldered the wires for OA/OB/G/B+.
Still the same result.



Offline Doc B.

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Reply #11 on: June 23, 2023, 10:53:05 AM
With the amp OFF, unplugged, set your meter to test continuity (or resistance). Black probe touching heatsink on the side that is not working. Red probe to the metal tab of the TIP50 attached to that heat sink. Should read open. But if it reads shorted you will need to remove that hardware that attaches the TIP50 tab to the heatsink and inspect to figure why it is shorting.

Dan "Doc B." Schmalle
President For Life
Bottlehead Corp.


Offline Galapac

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Reply #12 on: June 26, 2023, 05:46:28 PM
I am waiting on some replacement TIP50s although they seem to test fine off the circuit.
I tested on the board touching the black terminal to the heat sink post on the underside of the board and red terminal to the collector on the screw.
One side beeped for continuity, the other was dead silent.
It is some component on this big speedball board, just not sure which component yet but the new TIP50s, once installed, I can rule out.



Offline Paul Birkeland

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Reply #13 on: June 27, 2023, 05:19:51 AM

One side beeped for continuity, the other was dead silent.
It is some component on this big speedball board, just not sure which component yet but the new TIP50s, once installed, I can rule out.
The side that beeped isn't correctly mounted and the collector of Q2 is touching the heatsink, which is dragging down your whole amp.  You do not need to replace any parts, you just need to properly mount that transistor so it doesn't have metal-to-metal contact with the heatsink.

Paul "PB" Birkeland

Bottlehead Grunt & The Repro Man


Offline Galapac

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Reply #14 on: June 27, 2023, 08:13:59 AM
I took the transistors out cleaned off all of the solder, re soldered the transistors back in and got no beeping.
When I turned the amp back on the set of LEDs that will not light still do not light up, the ones closest to the PS.
Maybe there is some other component that is faulty?