The new tubes arrived today and all the LEDs light and the C4S voltages check out (69-70V)
I listened for a couple of hours with only the usual ("that sounds a little off" then a little later "no, its ok") new tube issues. Considerably more gain than before the upgrade.
Then the dreaded scratchy, volume dependent, intermittent noise from only the right channel (not the side I originally miss-wired, post #6)
I swapped tubes, still in the right side. (maybe I wasn't careful handling them and mixed, post 3-28-14)
I swapped one end of the interconnects and it moved to the left, so it's not the amp.
Tried another set of cables, no change.
Swapped the TT interconnects, no change.
Back to the bench, all LEDs light (the 2 on the A side of the right channel board definitely take a little longer to light and subjectively seem not quite as bright) and the voltages are the same.
Looked at the ground solders and one looked a little less shiny so I reflowed both ends of the jumper.
Back inside- no change, after a brief warm-up the right side is still troublesome.
Tried the original tubes, except for volume mismatch, still always the right channel.
I hope this is enough for the bigger brains to point me in the right direction, thanks in advance.
Karl