More speedball issues... [resolved]

[StivVid]

Ok.  I had a problem with the small board which I sorted out--had one of the transistors oriented incorrectly.

Now I've built the big board.  Did my initial voltage checks and everything seemed ok.  Plugged it in with some headphones and listened to a few minutes of music and it sounded glorious.  Left it on to go downstairs to get something and when I got back, noticed light wisps of smoke coming from near the transformer.  Unplugged the headphones and lifted the amp off the base to have a look while still plugged in.  The 2 LEDs nearest the power supply glowed very dimly, and only the LED nearest the board's edge on the 12AU7 end was lit.

I've reflowed several joints and plugged it in to try again.  Same result.  Here are the voltage readings as of now.  Any help would be greatly appreciated.

OA=  73
OB=  45.4
G=  0
B+=  86

[Doc B.]

Reflowing joints is not usually the solution if there is smoke. Look for shorts and improperly mounted transistors.

[StivVid]

Thanks for the quick response, Doc.

I think the smoke was from wires that were laying across the 270 Ohm resistor attached at 13 and 15. That and the other 270 Ohm resistor got VERY hot.

I resoldered the center legs of both TIP50'S. What else should I be checking?

[Doc B.]

The 270 ohm resistor will get hot normally in operation, but will get super hot very fast if there is a short in the circuit. I can't judge by your description which case this is. By improperly mounted transistors I meant look at the actual mounting of the transistor to the heat sink. The screw and heatsink need to be properly insulated from the back of the transistor. Putting the assembly together improperly is a common error.

http://bottlehead.com/smf/index.php?topic=8456.0

[StivVid]

No.  I've checked and double-checked the mounting of the resistors.  They're correct.

Can a take a photo of any particular area of interest?  Would that help?

[StivVid]

I've checked all the transistors on both boards.  All are oriented correctly and heatsinks are mounted properly.  I am noticing now that when I start the amp up, the 12AU7 LEDs light up first, then the LEDs on the small board, then only the 3 LEDs I described earlier on the big board.  The LED nearest the edge of the board on the 12AU7 end glows really brightly--abnormally so, I'd say.  As it gets bright, the LEDs on the small board dim down to almost nothing.

[StivVid]

Reflowing joints is not usually the solution if there is smoke. Look for shorts and improperly mounted transistors.

I can follow a set of instructions--especially when they're as clear and concise as those provided with these kits. Beyond that, I really don't have much knowledge or understanding of electronics.  I'm learning... But it's a slow process.

If I have a short somewhere, where are the likely places one might occur? How do I check for shorts?  Please forgive my ignorance.  Every time I build one of these kits I learn a little more.

[StivVid]

I went back to the crack manual to do the resistance checks again.

Terminals 6 and 10 are giving correct readings, but terminals 7, 9, B3 and B6 are either giving no reading or are off the charts.

Does that make any sense?

Not sure if the resistance checks in the stock Crack manual are still valid after Speedball upgrade?

[Doc B.]

Pictures of the big PC board from a couple of different angles might be helpful.

[Paul Birkeland]

B+=  86

This nearly always indicates that the TIP50 transistors are not appropriately mounted to the heatsinks.

[StivVid]

Here are some pics.  I checked the TIP50 mounts again. They look good to me.

[Deluk]

This big board looks different to the one in my manual. This one also says V1.1. Are there 2 versions?

[Doc B.]

@Deluk

Yes there is a newer version of the board. It uses the same components, just a little bit different layout.

@StivVid

You can't really judge continuity just by how a solder joint looks. That center pin on the TIP50 on the offending side actually looks a little dry in the photos. It costs nothing to reheat that joint and add a tiny bit more solder to see if it solves the problem.

[Paul Birkeland]

The other way to tell if you have issues with the TIP50 mounting is to run the Crack with no 6080 tube, then see if you have proper voltages on the small board (the "O" voltages will be correct, the "I" voltages will be a little higher).

[StivVid]

Okay...

I reheated all the legs of each TIP50 adding some more solder to the connections with the board.
Here are the voltage check results with both tubes installed:

Big Board:

OA=  28.7
OB=  13.9
G=  0
B+=  52

I also checked the voltage with the 6080 removed from the circuit, as suggested.  Here are those results:

Small Board:

OA=  74.3
IA=  268
B-A/B=  0
IB=  265
OB=  75.9

Hope that sheds some light.

Thanks so much for all your help!