Driver and output tubes recommendations for super simple SET learning exercise?

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Deke609

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I think I finally have a tenuous grasp of how a basic grounded cathode typology SET amp works, and how to determine/choose the various output tube values (anode load, cathode resistor, operating point, etc.). But as stated, my understanding is only tenuous, and for it to really sink in (or to figure out if I still have it wrong), I need to design and build a super simple and cheap SET amp. 


It doesn't need to sound good or even passable. I don't really care about bandwidth or saturation at higher outputs, so the OTs can be pretty small (and cheap). Nor do I care about how much power it puts out -- I just need to be able to connect it to a cheap speaker or pair of headphones to check that it is in fact amplifying the music signal.  It can be DHT or IDHT - doesn't matter.

All I care about is that what I'll call the "amplification circuit" -- namely, the driver stage and the output stage -- works reasonably close to expected.  I'll use PSUD to figure out a simple power supply/rectification circuit.


I want it to be fairly cheap to build -- say $200 max. But even cheaper would be better.  I figure I can get a cheap toroid power transformer and some cheap Hammond OTs (or re-purpose the OTs from the Nickel Wonder pre-amp). 


Where I'd like some help is with the selection of tubes. Can someone suggest a suitable (i.e., cheap) driver tube and output tube combination? (I do have a bunch of iffy 45 tubes, and 2 pairs each of the stock 2A3s ans 12AT7s that came with the SII kits; but figured something lower-powered might be cheaper to build - but I will use them if recommended).


I realize that poring over tube datasheets to find suitable tubes is part of the scratch design process, but my focus for this project is simply getting driver and output tubes to work together, not so much with designing an amp from nose to tail. And at this point my tenuous grasp of what I'm trying to do is using up all my free neurons, and i fear trying to cram any more new info into my head will brick my brain.


Many thanks in advance,


Derek






Offline Paul Birkeland

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The Edcor GXSE output transformers are a decent step up from the small Hammond universal stuff.  Depending on what you're doing, you could also use our SEX iron upgrade package.

I would suggest starting with a 12AU7 driving either a triode strapped EL34 or triode strapped 6V6. 

Paul "PB" Birkeland

Bottlehead Grunt & The Repro Man


Deke609

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Many thanks again PB.


Some quick follow-up questions about the S.E.X. 2.1 iron upgrade kit:


(1) Does it have the same values as the SII kit, 20/40H choke and 4K OT?


(2) Could the OT be used for conventional, series feed?  Probably not optimally, but would running a lot of DC through it damage it?


The possibility of using this iron is attractive, particularly if the OT can shrug off series use.  This would allow for a really scalable project: stage 1 - series feed; stage 2 - parafeed with resistor loaded anode; stage 3 - parafeed, but choke loaded; stage 4 - ditto, but with C4S.  That would be most cool.


many thanks,


Derek



Offline Paul Birkeland

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Yes, it's a pair of 20H/40H chokes and a transformer that can do duty at 4K or 8K.  These are parallel feed parts though, there's no airgap in the output transformer.

Paul "PB" Birkeland

Bottlehead Grunt & The Repro Man


Deke609

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Thanks PB.

These are parallel feed parts though, there's no airgap in the output transformer.


Right, so what I was wondering is whether, notwithstanding that they are designed for parallel feed and not air-gapped, the OTs can be put to service in a series-feed circuit -- or would they not perform at all, or worse, be wrecked by the high voltage DC?


many thanks,


Derek



Offline Doc B.

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The transformers are not designed for DC current.

Dan "Doc B." Schmalle
President For Life
Bottlehead Corp.


Deke609

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Thanks Doc. I did a bit of reading and my take away is that the DC will saturate the core and possibly lead to overheating and destruction of the windings. In short: too risky.


So I may just start with parafeed.


cheers,


Derek
« Last Edit: July 02, 2019, 06:59:17 AM by Deke609 »



Offline Paul Birkeland

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That's not really the problem.  For a series feed output transformer to tolerate the standing DC current flowing through the primary winding, the laminations are all stacked on top of each other, so that all the E laminations are stacked on top of each other and all of the I laminations are stacked on top of each other.  They are butted together and a piece of thin material is placed between them.  This is the air gap that you will read about, and without it the DC current will saturate the transformer.  A well saturated transformer will perform poorly.

Paul "PB" Birkeland

Bottlehead Grunt & The Repro Man


Deke609

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Thanks PB. So if I Understand you correctly, you're saying that damage to the OT windings is unlikely from series use, but it will sound like hell -- which is what I expected from what I've read about air-gapped versus non-air-gapped.


I've ordered the S.E.X. iron upgrade since I am ultimately interested in parafeed amps and there are not a lot of sources of parafeed designed OTs. I will just skip doing series feed to be extra safe. From what I can see, there's no special learning to had there that I won't get from doing parallel feed, other than seeing the transformer do double duty in series feed.


thanks again,


Derek



Offline Doc B.

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Yeah, a parafeed transformer with DC running through it will have miserable power handling. You would have to derate it so much in series feed to get good bass extension that it wouldn't be worth using that way. I'd suggest playing more with the front end, trying different input tube strategies and types. You might want to play with direct coupling vs cap coupling, resistor vs. choke vs. active plate loading, pentode vs. triode. Tube vs. SS rectifiers and L input vs C input power supplies are other things to play with.

Dan "Doc B." Schmalle
President For Life
Bottlehead Corp.


Offline Paul Birkeland

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The iron upgrade kit is also a bit more flexible since the plate choke has a high and a low current configuration.  For a series feed output transformer, a larger air gap will allow for more DC current, but with a loss of inductance as well (poorer LF response).  The OT manufacturer has to figure out where to best set the gap to please the most people, or they have to deal with the negative consequences of putting a tap on the primary and having a higher current/lower impedance configuration with part of the primary winding not connected to anything. 

From my limited experience in all of this, unused copper on an output transformer is something best avoided! For a plate choke, it's far less insidious. 


To do an EL34 triode strapped with the iron upgrade kit, you'll want to start drawing 4K load lines on the plate curves.  You might also look at the 6Y6GA/GT.  They scare people off with the low plate voltage rating, but I'm sure you could run them at 250V P-K and 60mA as a fun experiment, then try the 4K and 8K loading.  You could also reduce the plate current and try the entire choke winding and both impedance configurations again.  They are inexpensive enough that you don't have to care if you burn a few up.

Paul "PB" Birkeland

Bottlehead Grunt & The Repro Man


Deke609

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Thanks Doc and PB.  All excellent suggestions. I'll be starting with output tube loading experiments: resistor --> choke --> choke and C4S.  Interstage direct coupling sounds cool and challenging, so maybe that would come next.


@PB: following your earlier suggestion, I'll be starting with triode-strapped EL34s. Do you have a recommended way of strapping them? Suppressor-to-cathode and screen-to-anode? Or both to anode? There appear to be multiple strapping methods and I'm not that interested right now in experimenting with different ways of making pentodes behave as triodes - I just want a strapping method that results in a tube that I can treat as a triode without additional fuss.


many thanks,


Derek
« Last Edit: July 02, 2019, 07:45:36 AM by Deke609 »



Offline Paul Birkeland

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Yes, suppressor to cathode and screen to anode.


Paul "PB" Birkeland

Bottlehead Grunt & The Repro Man


Deke609

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Deke609

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@PB - maybe my Google-fu is particularly weak, but the only plate curves I can find for a triode strapped EL34 is gsmok's (of DiyAudio) "Triode Loadline Simulator": http://www.trioda.com/tools/triode.html


It looks like an awesome tool, assuming it is reasonably accurate. OK to use, or should I keep searching?


many thanks,


Derek