test problem

KevO · 14488

0 Members and 1 Guest are viewing this topic.

Offline KevO

  • Full Member
  • ***
    • Posts: 74
on: April 10, 2013, 11:48:08 AM
Greetings,

I ran the first power test and had a failure with C4S board. Found poor connection, repaired, and passed voltage tests.

Hooked up to play! Noisy, scratchy, popping, quite dynamic sounding. Swapped tubes, noise did not move. Both channels.

Read and reread 'Basic Troubleshooting' section. Spent next hours re-flowing solder per instructions. Tested each component. resistors, caps up to 10 uf, transistors where the lowest ohm load I found was 109 ohms. But same on both transistors. Slept.

Went back through resistance checks. With tubes.

Reading on 4 was 5.3 ohms but the reading on 19 was 120 ohms.

Swapped 300b's and reading on 4 was 178 ohms and 19 was 5.3 ohms.

And I was beginning to think I had killed an electrolytic cap....

then again....

Warmed preamp up 3-10 minutes each time before turning on amp. Always had 2 loud, weird thumps from left channel and scratchy noises from right channel. Low to no volume each time.

Just a bad tube or a cap and a tube?

Thoughts?

Kevin
« Last Edit: April 10, 2013, 04:29:59 PM by KevO »



Offline Paul Birkeland

  • Global Moderator
  • Hero Member
  • *****
    • Posts: 19774
Reply #1 on: April 10, 2013, 08:49:09 PM
I would reheat the center pin of each MJE5731A transistor.

Having scratching/pops from both channels really narrows things way down, there aren't many components common to both channels.  Do all the inputs have these issues?

Paul "PB" Birkeland

Bottlehead Grunt & The Repro Man


Offline Paul Joppa

  • Global Moderator
  • Hero Member
  • *****
    • Posts: 5838
Reply #2 on: April 11, 2013, 10:44:56 AM
...
Reading on 4 was 5.3 ohms but the reading on 19 was 120 ohms.

Swapped 300b's and reading on 4 was 178 ohms and 19 was 5.3 ohms. ...
4 and 19 should both read around 5 ohms, it's the sum of 4 ohms from the parallel3ed 8-ohm resistors plus the cold resistance of the 300B filament. This data suggests one of the 300Bs has a dead filament. You should be able to measure around 1 ohm from pin 1 to pin 4 (the fat pins) of the tube, with the tube out of the socket. If the tube is really bad, then that's the problem. If the tube measures OK then the problem might be with the socket not getting a good contact (or the wrong pins in the socket? That happens!)

Paul Joppa


Offline KevO

  • Full Member
  • ***
    • Posts: 74
Reply #3 on: April 11, 2013, 02:28:24 PM
Thanks gentlemen,

I will follow your recommendations. I ordered a new tube since the bad reading followed the tube swap. I will test as outlined also.

Since the noise was loud, even with no volume, I will check the transistors.

-Kevin



Offline johnsonad

  • Hero Member
  • *****
    • Posts: 1670
Reply #4 on: April 11, 2013, 05:46:31 PM
Kevin to piggy back on your noise, I'm having a popcorn, crackling noise in one channel that doesn't follow the tube but is specific to one tube.  I reflowed the tube pins and the corresponding joints and tightened the tube pins.  It went away for a while but if I move that tube at all as I did when taking measurement today, that crackling sound comes back for a few seconds and then disappears on and off throughout the day. 

Thoughts?

Aaron Johnson


Offline KevO

  • Full Member
  • ***
    • Posts: 74
Reply #5 on: April 12, 2013, 02:21:55 PM

Gentlemen,

I tested the 300b's. One was 1.1 ohms and the other 36 ohms. New one arrives Monday.

Reflowed solder on transistors. While doing so, I found a cracked wire going to IA on C4S board. That was probably the source of the noise! Probably killed the tube too.

I hope that is all I have to fix. We'll see.....

I drank less wine while assembling this BeePre and I won't make that mistake again.

Thanks for the help.

-Kevin




Offline KevO

  • Full Member
  • ***
    • Posts: 74
Reply #6 on: April 17, 2013, 09:33:38 AM
Greetings from Napa.

Scratching noise is gone. Probably the cracked wire.

Now I am experiencing a major oscillation. Both channels. Woofers are dancing! I powered it off quickly.

I will start again and recheck all my wiring. Could any particular component be the cause?

Any special test I need to perform?

I did use a Goldpoint switch and volume. (bad Kevin!) but I think I have them wired correctly.

Boy am I learning with this build.

Thanks,
-Kevin






Offline Doc B.

  • Administrator
  • Hero Member
  • *****
    • Posts: 9664
    • Bottlehead
Reply #7 on: April 17, 2013, 09:45:36 AM
Is the oscillation like 60Hz, or higher or lower? Is it a smooth tone or buzzy? Or perhaps is it a ringing sound?

Dan "Doc B." Schmalle
President For Life
Bottlehead Corp.


Offline KevO

  • Full Member
  • ***
    • Posts: 74
Reply #8 on: April 17, 2013, 09:53:46 AM
Doc,

It is low frequency. I can see the grill cloth pulsing.

I am a bit afraid to hook it up again, but my amp can't kill my speakers, so I can if necessary for testing.

-Kevin



Offline Doc B.

  • Administrator
  • Hero Member
  • *****
    • Posts: 9664
    • Bottlehead
Reply #9 on: April 17, 2013, 10:15:57 AM
Was the volume control on the preamp turned down all the way when this happened?

Dan "Doc B." Schmalle
President For Life
Bottlehead Corp.


Offline KevO

  • Full Member
  • ***
    • Posts: 74
Reply #10 on: April 17, 2013, 10:18:23 AM
Yes it was.



Offline Doc B.

  • Administrator
  • Hero Member
  • *****
    • Posts: 9664
    • Bottlehead
Reply #11 on: April 17, 2013, 10:34:38 AM
OK, assuming the attenuator is installed correctly (which i can't say for sure since it is not stock) being turned down all the way should eliminate anything upstream of the preamp.

The oscillation is in both channels for sure? The preamp is more or less dual mono, there is very little that is common between the channels. You should probably recheck all of your voltages for starters. You might check your output jacks too, to see if there is measurable AC voltage across them. Let us know of any measurements that look way out of spec.

Dan "Doc B." Schmalle
President For Life
Bottlehead Corp.


Offline KevO

  • Full Member
  • ***
    • Posts: 74
Reply #12 on: April 17, 2013, 10:41:42 AM
Thanks Doc.


I will recheck and document all readings. When I check the outputs, should I have volume up or off or both?

-Kevin



Offline Doc B.

  • Administrator
  • Hero Member
  • *****
    • Posts: 9664
    • Bottlehead
Reply #13 on: April 17, 2013, 10:58:30 AM
Turn the volume all the way down. To be extra sure you can short the input jacks too. If you have significant AC across the output jack with no signal on the grid of the tube then there is definitely some kind of signal being generated by the preamp itself. Open grounds, backwards caps or a super sensitive amp and speaker setup that is amplifying the microphony of the 300Bs to feedback levels are some possibilities. 

Dan "Doc B." Schmalle
President For Life
Bottlehead Corp.


Offline KevO

  • Full Member
  • ***
    • Posts: 74
Reply #14 on: April 17, 2013, 12:30:44 PM
Here are the results. Input shorted, volume 0.

T1 - 5.09           T2 - 99.1        T3 - 0        T4 - 9.8         T5 - .007     T6 - 145.6      T7 - (-.1)      T8 -              T9 - 0           T10 - 184.7

T11 - 145          T12 - (-.05)    T13 - 0       T14 - 0         T15 - 184.7  T16 - 5.06      T17 - 101.3  T18 - 0         T19 - 9.74     T20 - .008

T21 - .012         T22 - 211.5    T23(-.006)  T24(-.006)    T25 - 211.5  T26 - .05       T27 - .034    T28 - (-.054) T29 - 6.75     T30 - 6.75

T31 - 13.54       T32(-.002)     T33 .001     T34 - 13.58   T35 - 6.77    T36 - 6.77      T37(-.041)   T38 - 0         T39 - .035     T40 - 211.6

T41 (-.009)       T42 (-.009)   T43 - 211.3  T44 - 0         T45 - 0         T46 - 211.3

A2=0, A3= 95.7, B2=0,  B3=100.5

C2 (-.006)    D2  (-.009)
C3 - 4.02,    D3 - 4.13
C7 - 145.6   D7 - 144.9
C9 - 145.2   D9 - 144.6

VOLTAGE ACROSS OUTPUT SWINGS (-.075 TO +.075) VDC WITH OUTPUT SHORTED AND VOL ON 0

Thanks!
Kevin