Modified PS design

johnsonad · 4789

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Offline johnsonad

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on: September 29, 2013, 06:06:29 AM
I'm working on a modified PS in PSUD for a build.  I'm barely a novice but can punch in the numbers and thought others might like to see this so far. 

It will be a voltage doubler CLCLC design but I'm unsure if my results are good.  Any input would be greatly appreciated.

There are two photos, one with an electrolytic second stage and a second with a film cap second stage of a lower value. 

Aaron Johnson


Offline Paul Birkeland

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Reply #1 on: September 29, 2013, 06:11:06 AM
Try simulating for 10,000ms.

You can zoom out on your voltage line, then use the cursor to kind of draw a zoom box around it.  Eventually, it will give you a sufficient zoom level to see the amount of ripple.

Paul "PB" Birkeland

Bottlehead Grunt & The Repro Man


Offline johnsonad

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Reply #2 on: September 29, 2013, 06:53:23 AM
Something like this?  Where the voltage stabilizes?  If not, where should I be zooming in on?

Aaron Johnson


Offline Paul Birkeland

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Reply #3 on: September 29, 2013, 06:55:43 AM
Yeah, now you can zoom in on the line on the right end where it flattens out.

Paul "PB" Birkeland

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Offline johnsonad

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Reply #4 on: September 29, 2013, 07:05:11 AM
Got it!  Here is the design with electrolytics in the second stage and 100uF final at 3,000ms.  I can't see any ripple.  Is this zoomed in enough?

Aaron Johnson


Offline Paul Birkeland

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Reply #5 on: September 29, 2013, 07:08:31 AM
Keep zooming in until you see the ripple.  (Remember, 3mV of ripple is 0.003V, so you may have to zoom way in)

Paul "PB" Birkeland

Bottlehead Grunt & The Repro Man


Offline johnsonad

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Reply #6 on: September 29, 2013, 07:25:42 AM
Got it though I'm not sure how to measure how much ripple that is.....

Aaron Johnson


Offline Paul Birkeland

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Reply #7 on: September 29, 2013, 07:28:04 AM
Less than 1mV.

Paul "PB" Birkeland

Bottlehead Grunt & The Repro Man


Offline johnsonad

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Reply #8 on: September 29, 2013, 07:31:03 AM
I'm assuming that's a good thing :) With it that low, should I change the design to optimize for rise response or anything else or is the ripple the key goal?

Aaron Johnson


Offline Paul Birkeland

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Reply #9 on: September 29, 2013, 07:36:36 AM
I'm assuming that's a good thing :) With it that low, should I change the design to optimize for rise response or anything else or is the ripple the key goal?

Rise response?

For ripple - model the Paramount power supply, look at the power supply ripple, then compare that to what you have.

Paul "PB" Birkeland

Bottlehead Grunt & The Repro Man


Offline johnsonad

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Reply #10 on: September 29, 2013, 07:44:01 AM
I just ran the sim and wow, that is a difference.....  Thank you for recommending the design.

Rise response, I must be speaking out of terms.  I understand it as the time it take to achieve output voltage.  The shape and speed of the voltage rise. Does this have an real bearing on the design or should I focus strictly on the ripple?

Aaron Johnson


Offline Paul Birkeland

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Reply #11 on: September 29, 2013, 08:03:28 AM
Rise response, I must be speaking out of terms.  I understand it as the time it take to achieve output voltage.  The shape and speed of the voltage rise. Does this have an real bearing on the design or should I focus strictly on the ripple?

The simulation is pretty limited, it assumes that you have a load on the power supply the instant you flick the switch, which you do not.  You can try a stepped load simulation, try 5mA of current for 5 seconds, then full current.  You may see a decent spike in the DC voltage during startup, though this is not anything to be particularly worried about.

Paul "PB" Birkeland

Bottlehead Grunt & The Repro Man


Offline johnsonad

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Reply #12 on: September 29, 2013, 08:20:52 AM
Thanks Paul.  I don't see any real difference with the stepped response.

Should I consider lowering the value of the last capacitor?

Aaron Johnson


Offline Paul Birkeland

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Reply #13 on: September 29, 2013, 08:40:41 AM
What's your target operating point again? (we'll just compile it in this thread for reference) 

To some degree, the extra LC stage may be of no benefit.

Paul "PB" Birkeland

Bottlehead Grunt & The Repro Man


Offline johnsonad

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Reply #14 on: September 29, 2013, 08:53:00 AM
I'm going to try the 350v, 50mA, 5k OP to start.  Here is the ripple with the last LC stage removed. The voltage is up 17v or so.

Aaron Johnson