Thank you both for your comments.
I have a lot to look into and your feedback helps me to get there.
I will go over the pot with a wood stick and see if it changes the outcome. I know I have stepped outside of what you have sold me and I do not expect further assistance.
But I hope its ok if I post here to see if someone has the time end perhaps it could be educational in the future for those how are beginners to get answers before asking.
fullheadofnothing:
I would just like to explain myself in few words here.
This is my first electronic DIY project and jump on and not my last. I love this and I happen to like making research and doing small and bigger improvements to this already fantastic amplifier to make my HD800S sing better.
I just had my first child 1,5 year ago and this amplifier has been my only hobby for the last 8 months. I work as an IT Administrator so this not my profession nor do I have education other then this forum and you guys.
My tube amp fantasy is the Mainline, it is pretty expensive to order it here to Denmark and I need to spend a lot more time with my Crack and get better at this.
• Painting can cause hum if care is not taken to scrape the paint at ground points.
Yes that I learned after I did it, so I scraped paint on the back side, away from all screwed that go through the plate. and point out that I did not have any buzz/hum with the ALPS blue before I installed the TKD and nylon standoffs for choke and PS output cap.
• You have added a choke to your power supply. One of the biggest reasons to use a resistor over a choke is to eliminate a source of hum.
Are people experiencing problems with background noise on 300 Ohm headphones after installing the choke? Ill look that up.
• You have mis-mounted your power transformer—the nylon and fiber washers are above the chassis. As such, your transformer is not isolated from the chassis as instructed. This can be both an audible problem and a safety problem.
This I take a look at as soon as possible.
• You have a great deal of extraneous wiring at the input wiring—a switch, a protoboard, and extra lengths of wiring running right across your power transformer(!?). This is a near perfect recipe for creating hum.
I was reading too much in here and ended on buying Neotech LECT rectangular copper wire. good times..
I have already removed the crossfeed board, it was in the way, just wanted to see if I could do it and test hardware crossfeed.
• It is basically impossible to see your wire routing due to the giant capacitors. If wires are not placed and oriented as shown in the manual, you may be creating noise issues.
I will take a look at in and be more constructive with the wiring. I can do that better.
• Shielded wire only makes a difference if the shields are grounded properly. I honestly can't see enough to tell what's going on there.
I have re flowed the ground in the sockets and pot. I will take a closer look at it over the weekend.
thank you for your time and honesty.
So on my list to do is the following.
1. Correct the mounting of the transformer..
2. pick in the pot connectors with a chopstick and see if it impacts the hum.
3. double check the ground path from sockets to pot.
3. shorten the ps output cap wire and take a critical look if I am using too much length else where and try to stay as true to stock as possible.
Attached are pictures of the state this amplifier is in today.
Maybe not up to standard but I am giving it my best.